基于Res-AFFUNet算法的螺旋选矿机精矿带识别分割方法研究

    Investigation of the Res-AFFUNet-based spiral concentrator concentrate zone identification segmentation technique

    • 摘要: 螺旋选矿机是一种被广泛应用于金属矿及非金属矿选矿生产的流膜类重力选矿设备,但其精矿品位调节控制严重依赖人工观察精矿带手动操作。为解决人工经验差异性造成精矿调节控制的滞后和误差,进而导致选矿指标的波动和有用矿物的流失,亟需开发一种精矿分带图像快速准确识别技术。本文基于UNet算法提出一种精准分割模糊矿物分带的Res-AFFUNet算法。首先,设计了ResNet50-CBAM模块替换原UNet编码部分的特征提取网络,提高了模型的特征提取能力;其次,引入动态上采样DySample模块,提高了分割边缘的准确性;随后,引入注意力特征融合AFF模块,促进了浅层特征和深层特征的信息融合;最后,构建Focal-Dice Loss混合损失函数,有效解决了样本不平衡问题。试验结果表明,本研究提出的Res-AFFUNet算法在识别螺旋选矿机分带图像特征上精度达99.07%,平均交并比(mIOU)达96.32%,类别平均像素准确率(mPA)达98.69%,F1分数达98.70%,相较UNet基准算法各指标分别提高了6.22%、9.15%、4.87%、5.54%。同时,将改进算法与PSPNet、HRNet和Deeplab V3+等主流算法进行对比,本算法的mIOU、mPA和F1分数均展现出明显优势,且在矿带分割效果对比试验中,改进算法相较于其他主流算法分割效果更加精准,有效解决了螺旋选矿机精矿边界模糊难准确识别的问题,实现了精矿带的有效识别。本研究为螺旋选矿机精矿带分割提供了一种高效、精准的解决方案,为进一步开发螺旋选矿机的精矿品位控制和自适应截取技术奠定了基础。

       

      Abstract: The spiral concentrator is a widely used flowing-film gravity concentration device in metal and non-metal mineral processing. However, its concentrate grade adjustment heavily relies on manual observation and operation of the concentrate zone. To address the lag and errors in concentrate regulation caused by variations in human experience, which lead to fluctuations in processing indicators and loss of useful minerals, there is an urgent need to develop a rapid and accurate image recognition technology for identifying the concentrate zone. This paper proposes the Res-AFFUNet algorithm based on the UNet architecture to precisely segment ambiguous mineral zones. First, a ResNet50-CBAM module replaces the original UNet encoding feature extraction network, enhancing the model’s feature extraction capability. Second, the introduction of the dynamic upsampling DySample module improves segmentation edge accuracy. Subsequently, the attention-based feature fusion AFF module facilitates information integration between shallow and deep features. Finally, a Focal-Dice Loss hybrid loss function is constructed to effectively address the sample imbalance issue. Experimental results demonstrate that the proposed Res-AFFUNet algorithm achieves 99.07% precision, 96.32% mIOU, 98.69% mPA, and 98.70% F1 score in identifying spiral concentrator zone images. Compared to the UNet baseline, these metrics improve by 6.22%, 9.15%, 4.87%, and 5.54%, respectively. Furthermore, when compared against mainstream algorithms such as PSPNet, HRNet, and Deeplab V3+, our improved algorithm demonstrates significant advantages in mIOU, mPA, and F1 scores. In experiments evaluating mineral zone segmentation performance, the improved algorithm achieves more precise segmentation than other mainstream algorithms, effectively resolving the challenge of accurately identifying the blurred boundaries of spiral concentrator concentrates and enabling effective recognition of the concentrate zone. This study provides an efficient and precise solution for concentrate zone segmentation in spiral concentrators, laying the foundation for further development of concentrate grade control and adaptive extraction technologies for spiral concentrators.

       

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