变距螺旋管式油水分离器结构参数优化设计研究

    Study on the optimal design of structural parameters of variable distance spiral tube oil-water separator

    • 摘要: 螺旋管式分离器由于结构简单、经济高效被广泛应用于石油、化工及环境工程领域的不互溶介质分离,但不同的混合介质在螺旋管内分离对离心力要求不同,目前螺旋管结构针对密度差较小的介质分离需不断提高入口压力,以期获得更高的离心力但同时也增大了处理能耗。如何通过结构改进增强螺旋管对预分离介质的普适性,从而进一步提高螺旋管式分离器的油水分离精度,对有效降低油水分离成本,简化处理工艺尤为重要。本文为了进一步提高现行螺旋管式油水分离器的油水分离精度,改变螺旋管的螺距分布,提出了一种变距螺旋管式油水分离器结构,并采用正交试验与计算流体动力学(CFD)相结合的方法,对变距螺旋管式油水分离器的主要结构参数进行优化设计,对正交试验结果进行直观分析及方差分析,获得了最佳的结构参数配比,得出最佳螺旋管锥角为5°、最佳螺旋管圈数为7、最佳溢流管直径为70 mm。优化后的结构油水分离效率由初始结构的49.4%提高到了57.34%。对优化前后的变距螺旋管结构进行数值模拟分析,得出不同入口流量及不同分流比条件下,两种结构的分离效率,结果表明在处理量变化范围2~5 m3/h内,分流比在5%~35%范围内,且随着入口流量的增大油水分离效率呈明显的升高趋势,优化后螺旋分离器最佳分流比为20%,优化后的螺旋分离器结构的油水分离效率得到明显提升。

       

      Abstract: Spiral tube separator is widely used in the separation of immiscible media in the fields of petroleum, chemical industry and environmental engineering because of its simple structure, economy and efficiency, but different mixed media have different requirements for centrifugal force in the spiral tube separation.at present, the spiral tube structure needs to continuously increase the inlet pressure for medium separation with small density difference, in order to obtain higher centrifugal force but also increase the energy consumption of treatment.How to enhance the universality of the spiral tube to the pre-separation medium through structural improvement, so as to further improve the oil-water separation accuracy of the spiral tube separator is particularly important to effectively reduce the oil-water separation cost and simplify the treatment process.In order to further improve the oil-water separation accuracy of the current spiral tube oil-water separator and change the pitch distribution of the spiral tube, this paper puts forward a structure of the variable distance spiral tube oil-water separator, and uses the method of orthogonal test and computational fluid dynamics (CFD) to optimize the main structural parameters of the variable distance spiral tube oil-water separator, and carries on the visual analysis and variance analysis to the orthogonal test results.The optimum ratio of structural parameters is obtained, and the optimum cone angle of spiral tube is 5°, the optimum number of spiral tube is 7, and the optimum diameter of overflow pipe is 70 mm.The oil-water separation efficiency of the optimized structure is improved from 49.4% of the initial structure to 57.34%.The structure of variable distance spiral tube before and after optimization is numerically simulated and analyzed, and the separation efficiency of the two structures is obtained under the condition of different inlet flow rate and different shunt ratio.The results show that within the range of 2-5 m3/h, the shunt ratio is in the range of 5%-35%, and the oil-water separation efficiency increases obviously with the increase of inlet flow.After optimization, the optimum split ratio of spiral separator is 20%.The oil-water separation efficiency of the optimized spiral separator structure has been significantly improved.

       

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