物料筛分下的双机振动筛同步特性研究

    Synchronization characteristics study on the vibration screen actuated by two motors considering material screening

    • 摘要: 作为矿物分级与钻井工业中的关键设备,振动筛对固相或固液相的分离有着不可替代的作用,其工作效率直接影响工程进展速度。故此,针对振动筛研究了物料在筛面上执行往复抛掷运动时系统中双激振器的同步机理。采用拉格朗日方程推导了振动筛机电耦合模型的运动微分方程;运用小参数法与Poincare法分析了该振动系统的同步性条件和稳定性判据,并通过确定振动系统的具体物理参数,计算分析了系统的同步能力与稳定相位差值。最后利用搭建的机电耦合仿真模型验证了理论与数值分析的可靠性。研究结果表明,系统的同步特性与激振器安装位置、偏心转子质量对称性密切相关,但可忽略超远共振情况下物料波动行为对两激振器同步状态的影响。

       

      Abstract: Vibrating screen is the key equipment in mineral classification and drilling industry, which is irreplaceable for the separation of solid phase or solid liquid phase. Its working efficiency directly affects the engineering progress speed. In this study, the synchronization mechanism of the vibration screen is investigated with the material throwing motion on the screen surface. Firstly, the motion differential equation of the electromechanical coupling model is deduced via Lagrange equation. Then, the synchronization and stability condition are analyzed by small parameter and Poincare method, and the system synchronization ability and stable phase difference value are calculated by establishing the system parameters. Besides, the simulation is conducted in electromechanical coupling simulation model to verify the reliability of the theory and numerical analysis. The research results show that the system synchronization characteristics are closely linked with the motor installation site and the unbalanced rotor masses, but the influence of material fluctuation behaviors can be neglected when the vibration screen is operated in the far resonance system.

       

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