锌浸出渣熔化炉先进过程控制系统(APC)开发及应用

    Development and application of advanced process control system for Zinc Leaching Slag Melting Furnaces

    • 摘要: 本文介绍了在铅锌冶炼智能工厂建设的体系中,以熔化炉为研究对象,通过分析其冶炼过程中的化学反应机理,依据元素守恒定律,盖斯定律建立数学关系。以Python高级编程语言、Web技术、MongoDB数据库为工具,完成先进过程控制系统的开发部署,通过迭代寻优算法完成物料的物相计算、热平衡计算。根据熔化炉设定的目标值,输入物料元素、水分等参数,计算出合适的熔剂添加量、燃料及富氧空气量,通过OPC服务器下发DCS系统,确认后执行。解决了熔化炉操作对人工依赖大,操作不及时的问题,并且根据不同批次的物料数据,实时调整,更有利于稳定炉窑操作及节省能耗。

       

      Abstract: In this paper, we introduce the system of intelligent factory construction of lead and zinc smelting, taking the melting furnace as the research object, by analyzing the chemical reaction mechanism in the smelting process, and establishing a mathematical relationship according to the law of conservation of elements and The Law of Geiss. Using Python high-level programming language, Web technology, and database technology as tools, we complete the development and deployment of advanced process control systems, and complete the calculation of phase composition and thermal balance of materials through iterative optimization algorithms. According to the target value set by the melting furnace, enter the material elements, moisture and other parameters, calculate the appropriate flux addition, fuel and oxygen-enriched air, and then send the DCS system through the OPC server, and then execute after confirmation. Solves the problem that the operation of the melting furnace is dependent on labor and the operation is not timely, and it is adjusted in real time according to the material data of different batches, which is more conducive to stabilizing the operation of the furnace and saving energy consumption.

       

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