不同工况下镐型截齿磨损特性数值模拟研究

    Numerical simulation study on the wear characteristics of conical pick under different working conditions

    • 摘要: 截齿作为采掘机械的截割机构,直接作用于煤岩,磨损问题不可避免,其磨损特性是由多因素综合作用的结果。为研究煤岩抗压强度改变前后不同工况参数对截齿磨损影响趋势,利用有限元(ABAQUS)软件建立截齿-煤岩三维耦合模型,对煤岩抗压强度改变前后不同工况下截齿磨损过程进行模拟试验,探究煤岩破碎状态与截齿截割阻力和截齿截割阻力波动状况与截齿磨损量的相关程度。在模拟试验参数范围内,以截齿磨损量为衡量指标,采用三因素三水平正交实验法分析牵引速度、齿尖锥角、转速对截齿磨损量的影响规律。研究结果表明:煤岩抗压强度改变前后不同工况参数下煤岩破碎体积与截齿截割阻力及截齿截割阻力波动程度与截齿磨损量均呈正相关性;截齿破碎煤岩体积随牵引速度、齿尖锥角的增加而增大,截齿截割阻力随之增加;随着转速的增加,截齿破碎煤岩体积呈减小趋势,截齿截割阻力随之减小;截齿磨损量随牵引速度、齿尖锥角的增加而呈增大趋势;随着转速的增加,截齿磨损量呈减小趋势;其中,牵引速度是影响截齿磨损的主要因素,转速次之,齿尖锥角影响最小,根据极差分析,当牵引速度为1.0 m/min、齿尖锥角为75°、转速为95 r/min时,对截齿磨损影响较小。基于此方法实现了对截齿磨损的量化分析,为截齿磨损问题的后续研究提供了一种思路,并为截齿耐磨特性奠定了研究基础。

       

      Abstract: As the cutting mechanism of mining machinery, the pick directly acts on the coal rock, making wear inevitable, and its wear characteristics result from the combined action of multiple factors. In order to study the influence of different working conditions on pick wear before and after the change in coal rock compressive strength, the finite element software ABAQUS is used to establish a three-dimensional pick-coal rock coupling model. The wear process of the pick under different working conditions is simulated to explore the correlation between the fractured state of the coal rock and the cutting resistance of the pick, as well as the relationship between the fluctuation of cutting resistance and pick wear. Within the range of simulation test parameters, the effects of traction speed, tip taper angle, and rotation speed on pick wear are analyzed using a three-factor, three-level orthogonal experimental design. The results show that the fractured volume of coal rock is positively correlated with the cutting resistance of the pick, and the degree of fluctuation in cutting resistance relates to pick wear under different working conditions before and after the change in coal rock compressive strength. The fractured volume of coal rock increases with higher traction speed and larger tip taper angle, leading to greater cutting resistance. Conversely, the fractured volume decreases as rotation speed increases, which reduces cutting resistance. Pick wear increases with traction speed and tip taper angle, but decreases with higher rotation speed. Range analysis indicates that when the traction speed is 1.0 m/min, the tip taper angle is 75°, and the rotation speed is 95 r/min, the impact on pick wear is relatively small. This method enables quantitative analysis of pick wear, provides a direction for subsequent research on pick wear, and lays a foundation for studying the wear resistance characteristics of picks.

       

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