矿物连续流动挤压模型建立及应用

    Establishment and application of continuous flow compaction model for minerals

    • 摘要: 为深入研究高压辊磨机挤压过程中物料的运行状态,建立了矿物连续流动挤压模型。按照工程流体力学中具有黏性和可压缩流体的基本研究方法,运用纳维-斯托克斯(Navier-Stokes)运动方程及物料在挤压过程中的边界条件,确立了挤压矿物过程中各方向的运行速度。联立运动方程与连续方程,运用数学原理求解,建立了矿物连续流动挤压模型。再加上物料运行过程中出现的几何方程,推导出了可求解的一组二元二次二阶微分方程组。采用微分方程数值解法,对方程组离散化后,运用超松弛迭代方法,利用MathCad15计算软件,在理论上得到了辊面三维压力分布图。通过对不同规格挤压辊的计算,得到了具有工程指导意义的辊面最大压力、总推力和高压辊磨机功率;揭示了投影压力相同时,径宽比越小最大压力越大的规律。矿物连续流动挤压模型的建立对其他挤压工程的力学研究具有一定的参考价值。

       

      Abstract: A continuous flow compaction model for minerals is established by conducting in-depth research on the operating state of minerals during the high pressure grinding roll compaction process. According to the basic research methods of viscous and compressible fluids in engineering fluid mechanics, the Navier Stokes equations of motion and the boundary conditions of materials during the compacting process are used to establish the operating speeds in various directions during the compacting process of minerals. A continuous flow compaction model for minerals is established by solving the equations of motion and continuity using mathematical principles. Coupled with the geometric equations that arise during material operation, a solvable set of binary quadratic second-order differential equations has been derived. By using the numerical solution of differential equations and discretizing the equations, a three-dimensional pressure distribution map on the roller surface is theoretically obtained using the over relaxation iteration method and MathCad15 calculation software. By calculating different specifications of pressing roller, the maximum pressure on the roll surface, total thrust, and roller press power with engineering guidance significance are obtained. The law that the smaller the diameter to width ratio, the greater the maximum pressure is revealed. The continuous flow compaction model for minerals has certain reference value for the mechanical research of other compaction projects.

       

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