基于FLUENT数值模拟自进式径向水射流钻头结构参数优化研究

    Research on structural parameter optimization of self-propelled radial water jet drill bits based on FLUENT numerical simulation

    • 摘要: 自进式多孔射流钻头是地面水射流径向钻井技术的关键部件,其自进力大小是水射流钻井系统工作效率的主要影响因素。针对现有单因素分析多孔钻头结构参数对自进力影响研究的不足,构建多孔射流钻头自进模型,利用FLUENT软件数值研究孔眼数量、直径、角度等不同结构参数对钻头自进力的影响,计算得到射流速度、射流压力、湍流强度,实现钻头结构参数优化。结果表明:孔眼数量增多引起侧向孔眼射流速度缩减,前向孔眼数量主要影响破岩效果与破岩孔径,后向钻孔数量主要影响自进力大小,优选前向孔眼数量为3个,后向钻孔数量为6个;各孔眼直径直接影响破岩效率,前向、中心钻孔孔径的增大会减弱射流钻头自进能力,后向钻孔孔径则直接影响射流钻头整体性能,中心、前向、后向孔径为0.8 mm、0.6 mm、1.0 mm时自进效果最好;孔眼角度影响着扩孔能力与自进效果,前向、后向孔眼角度增大均会引起孔眼射流速度减弱。综合考虑射流稳定性、射流速度、射流压力等因素,优选钻头前向孔眼角度为25°,后向孔眼角度为35°。

       

      Abstract: Self-propelled multi-hole jet drill bits are key components of water jet radial drilling technology, and their self-propelled force is the main factor affecting the efficiency of the water jet drilling system. To address the inadequacy of existing studies that analyze the influence of single structural parameters on the self-propelled force, a self-propelled model of the multi-hole jet drill bit is constructed. The effects of the number, diameter, and angle of orifices on the self-propelled force are numerically investigated using FLUENT software. The jet velocity, jet pressure, and turbulence intensity are calculated to optimize the structural parameters of the drill bit. The results show that an increase in the number of orifices leads to a reduction in the jet velocity of the lateral orifices. The number of forward orifices mainly affects the rock-breaking effect and hole diameter, while the number of backward orifices primarily influences the magnitude of the self-propelled force. The optimal number of forward orifices is 3, and that of backward orifices is 6. Furthermore, the orifice diameters directly affect the rock-breaking efficiency. Increasing the diameters of the forward and central orifices weakens the self-propelled capacity of the jet bit, whereas the diameter of the backward orifice directly affects the overall performance. The optimal overall performance is achieved with center, forward, and backward orifice diameters of 0.8 mm, 0.6 mm, and 1.0 mm, respectively. The orifice angle affects the hole-enlargement capability and the self-propelled effect, and increasing the forward or backward orifice angle reduces the jet velocity. Considering the jet stability, jet velocity, and jet pressure comprehensively, the preferred forward orifice angle and backward orifice angle are 25° and 35°, respectively.

       

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