大断面大压差远程控制平衡风门技术研究

    Research on the technology of remote control of balance dampers with large section and large differential pressure

    • 摘要: 随着煤矿开采逐渐向深部延伸,平衡风门作为重要的通风设施在井下的应用越来越广泛。然而,当大断面风门两侧存在较大压差时,会导致一系列问题,容易使风门受到破坏。为解决这一问题,对平衡风门进行了重新设计,增加了抗变形、三维可调节、就地智能控制和远程解锁短路排烟等功能。研究结果显示,在外形尺寸不变的情况下,新设计的风门自重减轻了约50%,但其强度得到增强,能够适应巷道变形量达到200 mm。通过有限元分析对门扇、门框、迎风面等三个部件进行数值模拟计算,发现在16 000 N载荷下,门扇出现了局部失效,且最大位移发生在距离合页轴最远端的门扇受载荷面上。当巷道四周受到压力使门框产生最大变形量达到200 mm后,风门仍能继续承受3 000 N的压力,未出现失效情况。当井下风压达到1 000 Pa时,最大位移出现在左门扇受载荷面的右下角位置,出现了局部失效,但并不影响风门的使用。经现场试验验证,平衡风门在一定矿压和大风压的情况下,正常使用且满足调风需求。研究结果表明,这种具备远程自动控制功能的大断面大压差的新型平衡风门能够提高风门的稳定性,确保通风系统的高效稳定运行。

       

      Abstract: As coal mining progresses to greater depths, the application of balance dampers as important ventilation facilities underground is becoming increasingly widespread. However, when there is a large differential pressure between the two sides of a large section damper, it can cause a series of problems and easily damage the damper. In order to address this issue, the balance dampers are redesigned to incorporate additional functions, including anti-deformation, three-dimensional adjust ability, in-situ intelligent control, and remote unlocking of short-circuit smoke evacuation. The research results show that despite maintaining the same external dimensions, the weight of the newly designed damper has been reduced by approximately 50%, while its strength has been enhanced and it is now capable of accommodating roadway deformations of up to 200 mm. A numerical simulation is conducted to assess the performance of the three components, including the door fan, door frame, and windward surface. It is found that under a load of 16 000 N, the door fan experiences local failure, and the maximum displacement occurres on the loading surface of the door fan at the farthest distance from the hinge axis.When the pressure around the roadway causes the maximum deformation of the door fan to reach 200 mm, the damper can still withstand a pressure of 3 000 N without any failure. When the underground wind pressure reaches 1 000 Pa, the maximum displacement occurs at the lower right corner of the load bearing surface of the left door leaf, resulting in local failure, but it does not affect the use of the damper. Following the field test, the balance dampers can be used as intended, meeting the demand for wind regulation under certain mine pressure and high wind pressure. The results demonstrate that this new type of balanced damper with remote automatic control function and large section and large differential pressure can improve the stability of the damper, enhance the stability of the system.

       

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