基于响应面法的矸石胶结充填材料配比优化研究

    Study on optimization of cemented gangue filling material ratio based on response surface method

    • 摘要: 充填开采可以实现煤碳开采与环境保护的协调发展。材料配比对充填材料性能与成本具有重要影响。采用单因素分析法与响应面法分析胶矸比、灰矸比、固料比及其交互作用项对充填料浆流动性与充填体单轴抗压强度的影响规律。料浆坍落度随胶矸比与灰矸比的增大均先增大后减小,随固料比的增大而减小;料浆泌水率随三因素的增大均减小;充填体强度随胶矸比与固料比的增大而增大,随灰矸比的增大先增大后减小。响应面模型方差分析结果表明不仅单因素对性能影响显著,交互作用项对性能也有一定的影响,获得了性能指标随交互作用项变化的响应曲面。在交互作用项胶矸比-灰矸比的影响中,两因素的增大会弱化彼此的影响,在交互作用项胶矸比-固料比与灰矸比-固料比的影响中,两因素的增大会弱化彼此对料浆性能的影响,而促进彼此对充填体强度的影响。基于响应面法分析结果,确定了合理材料配比,增加了粉煤灰利用量,节省了充填成本,地表下沉量微,具有较好的经济效益与环境效益。

       

      Abstract: Filling mining can realize the coordinated development of coal mining and environmental protection. The material ratio has an important influence on the performance and cost of filling materials. The effects of cement content, fly ash content, mass concentration solid ratio and their interaction terms on the fluidity of filling slurry and the uniaxial compressive strength (UCS) of backfill are analyzed by single factor analysis method and response surface methodology, respectively. Slurry slump increases with the increase of cement and fly ash content, and decreases with mass concentration solid ratio. Slurry bleeding rate decreases with the increase of the three factors. The UCS of backfill increases with increases in cement content and mass concentration solid ratio, while increases first and then decreases with the fly ash content. The results of variance analysis of RSM models show that not only single factor had significant influence on performance, but also interaction terms have certain influence on performance. The response surfaces varying with the interaction terms are obtained. In the influence of interaction term cement content-fly ash content, the increase of the two factors weakens the influence of each other. In the influence of interaction terms cement content-mass concentration solid ratio and fly ash content-mass concentration solid ratio, the increase of the two factors weakens each other’s influence on slurry performance, but promotes each other’s influence on filling strength. Based on the analysis results of RSM, the reasonable material ratio is determined. The filling cost is saved, and the utilization of fly ash is increased, and better economic and environmental benefits are obtained.

       

    /

    返回文章
    返回