难浸润无烟煤尘活性润湿剂制备

    Preparation of difficult-to-infiltrate anthracite coal dust active wetting agent

    • 摘要: 为了高效治理难浸润煤尘污染问题,在普通水中加入活性润湿剂提高液滴雾化、浸润煤尘性能。首先,采用接触角、煤尘沉降时间、比表面积及孔径分析实验,探究影响煤尘润湿性能的因素。然后,采用表面张力、接触角和煤尘沉降时间三种实验,研究了不同润湿剂对煤尘润湿性能的影响,同时采用激光粒度仪测试了不同润湿剂的雾化性能。实验结果表明:煤尘的润湿性主要受粒径、表面粗糙度和孔隙数量的影响,粒径越小、表面越粗糙、孔隙越多,煤尘与溶液间越容易形成空气膜,导致液滴扩散能力下降,煤尘润湿难度增加;对润湿剂单体的浸润性和雾化性综合评估后,确定阴离子润湿剂为快渗T和SAS60,非离子润湿剂为APG1214、TX-100和AEO-9,其最佳质量浓度为0.03%;经优选,最佳的复配溶液为快渗T&AEO-9,最佳体积配比为1∶1。与其单体相比,此复配溶液的铺展功提高了70.82%、73.32%,煤尘沉降时间降低了31.93%、33.41%,雾滴粒径降低了21.61%、28.94%,浸润性能和雾化性能进一步提高。本研究结果为难浸润无烟煤尘润湿剂制备提供了重要的理论支持和实践支持。

       

      Abstract: To address the challenge of managing difficult-to-infiltrate anthracite coal dust pollution, active wetting agents are incorporated into ordinary water to bolster droplet atomization and enhance coal dust wettability. The study begins with a series of experiments—including contact angle measurements, coal dust settlement time, specific surface area, and pore size analysis—investigate the factors affecting the wettability of coal dust. Subsequent experiments on surface tension, contact angle, and coal dust settlement time to study the influence of various wetting agent on coal dust wettability. Furthermore, the atomization efficacy of these wetting agents is assessed using a laser particle size analyzer. The experimental results show that coal dust wettability is predominantly influenced by particle size, surface roughness, and pore quantity. Smaller particles, increased surface roughness, and higher pore counts contribute to the formation of air films between the coal dust and the wetting solution, which hinders droplets diffusion and increases the difficulty of wetting the coal dust; an extensive evaluation of the wetting and atomization characteristics of wetting agent monomer solutions highlighted anionic wetting agents—rapid penetrant T and SAS60—and non-ionic wetting agents—APG1214, TX-100, and AEO-9—as efficacious, with an optimal mass concentration of 0.03%; by optimization, the most effective compound solution is rapid penetrant T&AEO-9, with a 1∶1 volumetric ratio. Compared to their monomer, the compound solution improved spreading work by 70.82% and 73.32%, decreased coal dust settlement time by 31.93% and 33.41%, and reduced droplet particle size by 21.61% and 28.94%, further enhancing wettability and atomization performance. This research provides important theoretical and practical support for the preparation of wetting agents for difficult-to-infiltrate anthracite coal dust.

       

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