碟盘刀具齿刃结构参数对截割煤岩载荷的影响规律

    Influence laws of structural parameters of disc cutter blade on load of cutting coal-rock

    • 摘要: 破碎煤岩方法创新和新型截割刀具与装备开发,是实现岩巷高效掘进的先行基础。为提升刀具截割复杂地质条件煤岩的适应性,探究碟盘刀具齿形(球形、棱柱形和圆柱形)刀刃和齿间距(齿数)对振动截割煤岩载荷的影响规律。根据赫兹接触理论分别给出了球形、棱柱形和圆柱形齿刃挤压煤岩的载荷计算方法,以Mohr-Coulomb准则作为煤岩破坏条件,基于Nishimatsu煤岩剪切破碎模型建立了刀具楔面作用煤岩的载荷表达式,采用矢量叠加算法构建了齿刃碟盘刀具振动截割煤岩的载荷模型,模拟分析不同齿形和齿数下振动截割煤岩的载荷关联特性,进行球形齿刃碟盘刀具振动截割煤岩实验,对比研究了齿刃碟盘刀具理论、模拟与实验载荷。研究结果表明:随着截割厚度和煤岩强度增大,齿刃碟盘刀具振动截割煤岩应力区域逐渐扩大,但对两侧煤岩作用较小;齿形(相对于齿数)对刀具径向载荷影响并不显著,圆柱形齿刃钝性相对较大;齿刃碟盘刀具径向载荷与齿数近似下凹抛物线规律,先减小后增大,小截割厚度时齿数影响相对明显,在一定范围内,随着煤岩强度增大,齿数相应增加更有利于截割;不同截割厚度下,球形齿刃碟盘刀具径向载荷理论和模拟与实验值平均误差分别为5.44%与10.49%,验证了齿刃碟盘刀具振动截割煤岩理论模型和数值模型的合理性。为研究齿刃碟盘刀具不同振动截割煤岩及齿形对刀具磨损、温度和粉尘的影响奠定基础。

       

      Abstract: The innovation of coal-rock crushing method and the development of new cutting tools and equipment are the leading foundations for achieving efficient excavation of rocks lane. To enhance the adaptability of cutting tool to cut coal-rock in complex geological conditions, the influence law of teeth shapes(spherical, prismatic, and cylindrical) and tooth spacing(tooth number) of disc cutter on the load of vibration cutting coal-rock is explored. Based on the Hertz contact theory, the load calculation methods of spherical, prismatic and cylindrical teeth blades to compress coal-rock are given respectively; taking Mohr-Coulomb criterion as the failure condition of coal-rock, and the load expression of coal-rock under the action of cutter wedge surface is established based on Nishimatsu coal-rock shear crushing model; the load model for vibration cutting coal-rock by toothed disc cutter is constructed using the vector superposition algorithm; the load correlation characteristics of vibration cutting coal-rock under different teeth shapes and tooth number are simulated and analyzed; vibration cutting coal-rock experiment with spherical toothed disc cutter is carried out; the theoretical, simulated, and experimental loads of toothed disc cutter are comparative studied. The results show that with the increase of cutting thickness and coal-rock strength, the stress area of toothed disc cutter vibration cutting coal-rock gradually expands, but its effect on both sides of coal-rock is relatively small; the influence of tooth shape(relative to tooth number) on the radial load of the cutter is not significant, while the bluntness of cylindrical tooth blade is relatively large; the radial load and tooth number of toothed disc cutter approximate a concave parabolic law, which decreases first and then increases; when the cutting thickness is small, the influence of tooth number is relatively obvious; within a certain range, with the coal-rock strength increases, the tooth number increases correspondingly, which is more conducive to cutting; under different cutting thicknesses, the average errors of theoretical, simulated and experimental values of radial load of spherical toothed disc cutter are 5.44%, 10.49%, respectively; which verifies the rationality of theoretical and numerical models of vibration cutting coal-rock with toothed disc cutter. The results lay a foundation for studying different vibration cutting coal-rock with toothed disc cutter and the influence of tooth shape on cutter wear, temperature and dust.

       

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