基于YOLOv5的粗铜自动取样系统研究

    Application of automatic sampling system for crude copper based on YOLOv5

    • 摘要: 冶炼是国民经济发展的重要组成部分,在未来的发展中,冶炼厂将扮演举足轻重的角色,冶炼技术的改进和发展,可以更有效地利用地球上的资源,同时也推动了人类社会的科技进步。在冶炼企业生产运营过程所关注的各项作业中,粗铜取样作业作为与冶炼吹炼环节产品质量直接相关的重要生产环节,自动取样系统的研究对精细冶炼工艺生产和管理水平尤为重要。本文提出的基于YOLOv5的智能粗铜自动取样检测系统,是在机器视觉技术和YOLOv5的深度学习框架基础上开发的,并提出可配置SPP层方法和优化NMS非极大值抑制算法,提高粗铜视觉识别精度。NMS优化算法通过CPU运算,因此,通过对该算法进行精简优化,使其运算效率更高,解决单台设备上实现多路视频数据的接入与处理,对现场的实际应用具备显著意义。本文旨在解决冶炼厂粗铜自动取样问题,实现粗铜取样过程的无人化、智能化作业,提高粗铜取样效率,减少人员劳动强度,达到减员增效等目的。该系统有助于稳定生产运行速率,提高粗铜取样工作效率,避免人工钻样存在作弊风险,为冶炼企业精细化管理和生产提供有力的数据及技术支撑。

       

      Abstract: Smelting is an important component of national economic development. In future development, smelters will play a crucial role. The improvement and development of smelting technology enable us to more effectively utilize the resources on Earth, while also promoting technological progress in human society. In the production and operation process of smelting enterprises, the crude copper sampling operation is an important production link directly related to the product quality of the smelting and blowing process. The research on automatic sampling systems is particularly important for the production and management level of fine smelting technology. This paper is based on the intelligent crude copper automatic sampling and detection system of YOLOv5, which is developed on the basis of machine vision technology and deep learning framework based on YOLOv5. The configurable SPP layer method and optimized NMS non maximum suppression algorithm are proposed to provide visual recognition accuracy for crude copper. The NMS optimization algorithm is optimized through CPU operation, and the algorithm is simplified and optimized to improve its computational efficiency, solving the problem of accessing and processing multiple video data on a single device has significant implications for practical applications on site. This paper aims to solve the problem of automatic sampling of crude copper in smelters, achieve unmanned and intelligent operation of the crude copper sampling process, improve the efficiency of crude copper sampling, reduce personnel labor intensity, and achieve the goals of reducing personnel and increasing efficiency. This system helps to stabilize the production operation rate, improve the efficiency of crude copper sampling, avoid the risk of cheating in manual drilling, and provide strong data and technical support for refined management and production of smelting enterprises.

       

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