综采工作面连续过交叉空巷充填控制技术研究与应用

    Research and application of filling control technology for continuous intersecting empty tunnels in fully mechanized mining face

    • 摘要: 针对综采工作面连续过交叉空巷问题,以西部某矿新布置综采面前方连续出现交叉空巷工况为研究背景,采用理论分析、数值模拟和现场试验等方法,对空巷直接顶的力学分析、空巷的围岩稳定性进行了研究,确定了空巷充填稳定控制采场覆岩技术,研究优化了充填体参数,进行了现场试验验证。研究结果表明:通过建立局部充填下空巷直接顶力学模型,该空巷充填体的最佳长度间距为6 m,空巷临界支护阻力随着巷道宽度的增加而增加;根据对平行空巷布置不同长度的充填体情况下的塑性区分布规律、围岩破坏与围岩应力情况的数值模拟可知,随着充填体长度的增加,各种表征巷道围岩变形的指标均呈下降趋势,10 m充填长度下工作面推至空巷时顶板下沉量、充填体工作面侧巷帮移进量、底鼓量和远离工作面侧巷帮变形量相较于6 m充填体分别减少了22%、17%、4%和24%;空巷充填体长度的改变,会使塑性区的范围也随之变化,空巷充填体长度越大,空巷周围塑性区的范围越小。本次现场工业性试验验证了局部充填方案的可靠性。

       

      Abstract: In response to the problem of continuous crossing of intersecting empty tunnels in the fully mechanized mining face, the research is grounded in the practical scenario of consecutive intersecting empty tunnels emerging ahead of a newly arranged fully mechanized mining face in a mine located in the western region. Employing methods such as theoretical analysis, numerical simulation and on-site experimentation, the study delves into the mechanical analysis of the immediate roof above the empty tunnels and the stability of the surrounding rock masses. As a result, the techniques for stabilizing the overlying strata through filling the empty tunnels are identified, and the parameters of the backfill are optimized. Field trials are also conducted to validate the findings. The research results indicate that, by establishing a mechanical model for the immediate roof of the empty tunnel under local filling, the optimal length spacing for the backfill of the empty tunnel is determined to be 6 m. Additionally, it is observed that the critical support resistance of the empty tunnel increased with the widening of the roadway. Numerical simulations are conducted to investigate the distribution patterns of plastic zones, the damage to surrounding rock, and stress conditions under varying lengths of backfills placed in parallel empty tunnels. The results indicated that as the length of the backfill increased, various indicators characterizing the deformation of surrounding rock in the roadway exhibited a decreasing trend. Specifically, when the working face advanced to the empty tunnel with a 10 m filling length, the roof subsidence, the inward displacement of the side wall near the backfill, the floor heave, and the deformation of the side wall far from the working face are reduced by 22%, 17%, 4%, and 24% respectively, compared to the 6 m backfill. The changes in the length of the backfill of the empty tunnel cause corresponding variations in the extent of the plastic zone. The larger the length of the backfill in the empty tunnel, the smaller the extent of the plastic zone surrounding it. Field industrial tests have verified the reliability of the local filling scheme.

       

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