磷石膏基充填材料的制备及固结体有害物质浸出性研究

    Preparation of phosphogypsum-based filling materials and leachability of harmful substances from cemented bodies

    • 摘要: 磷化工企业的工业废料磷石膏利用率低、堆存量大,对周围环境造成了严重污染。为了有效利用磷石膏资源,减轻其对自然环境造成的负面影响,以磷石膏为主要组分,采用控制变量的方式,分析质量浓度、磷石膏掺量、粉煤灰掺量对其工作性能及强度的影响。当质量浓度为75%~76%,磷石膏掺量小于70%,粉煤灰掺量在18%~20%时,流动度在180~220 mm之间,泌水率在1%~6%之间,屈服应力分别下降了37%、19%,塑性黏度都低于1.6 \mathrmPa\cdot \mathrms ,可以满足充填材料的工作性能和矿山的充填强度。同时,试验通过X射线衍射仪(XRD)和扫描电子显微镜(SEM)对充填材料硬化后的微观组成及形貌进行了研究。随着磷石膏掺量的增多,水化产物钙矾石晶体和水化硅酸钙凝胶的数量逐渐减少,结构的密实程度下降。通过对充填体工作性能和强度分析得到了磷石膏基充填料浆的适宜配合比范围:质量浓度75%、磷石膏掺量65%~70%、粉煤灰掺量18%~20%。通过有害物质浸泡试验发现,充填体浸出液的总硬度、硫酸盐随着浸泡龄期的增加而上升并逐渐趋于稳定,氟化物的含量则呈先增加后降低的趋势,而总磷的含量随浸泡龄期持续上升。检测结果显示,磷石膏基充填材料浸出液中的总硬度、总磷、硫酸盐、氟化物的含量均保持在规定的浓度标准范围内,且浸出液中未检测出Fe、Zn、Pb、As等重金属,进一步证明该充填材料对环境的低污染性。

       

      Abstract: The industrial waste phosphogypsum of phosphorus chemical enterprises has a low utilization rate and a large stockpile, causing serious pollution to the surrounding environment. To analyze the effects of mass concentration, phosphogypsum content, and fly ash content on the working performance and strength of phosphogypsum to effectively utilize this resource and minimize its adverse impact on the environment, the study uses phosphogypsum as the primary component while controlling variables. When the mass concentration is 75%-76%, the phosphogypsum doping is less than 70%, and the fly ash doping is 18%-20%, the fluidity is 180-220 mm, the bleeding rate is 1%-6%, the yield stress is decreased by 37% and 19% respectively, and the plastic viscosity is all lower than 1.6 \mathrmPa\cdot \mathrms , which can satisfy the working performance of the filling material and the filling strength of the mine. Simultaneously, the test using an X-ray diffractometer(XRD) and scanning electron microscope(SEM) examines the hardening of the microstructure of the filling material and its morphology. As the amount of phosphogypsum doping increases, the amount of hydration products calcium alunite crystals; and hydrated calcium silicate gel hydration products decrease gradually, leading to a decrease in structural compactness. Through analyzing the working performance and strength of the filling material, the optimal composition for phosphogypsum-based filling slurry is determined as follows: 75% mass concentration, 65%-70% phosphogypsum doping, and 18%-20% fly ash doping. It is found through the harmful substance immersion test that the total hardness and sulfate concentration in the leachate of the filling body increased with the soaking age and gradually stabilized, and the fluoride content shows a trend of first increasing and then decreasing, while the content of total phosphorus continues to increase with the age of immersion. The test results reveal that the leachate of phosphogypsum-based filling materials complies with the specified concentration standards for total hardness, total phosphorus, sulfate, and fluoride. Moreover, heavy metals like Fe, Zn, Pb, and As are absent in the leachate, demonstrating the environmentally friendly nature of the filling materials with low pollution potential.

       

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