基于PLC控制的自动剥锌机上料机构分布制动技术研究与应用

    Research and application of distributed braking technology for the feeding mechanism of automatic zinc stripping machine based on PLC control

    • 摘要: 本文以新一代双板双工位高效自动剥锌机组为研究对象,针对上料机构运载阴极板作业过程中阴极板摆动问题进行了深入研究,提出一种基于PLC控制的自动剥锌机上料机构分布制动技术,很好地抑制了阴极板的摆动。进行了仿真分析和试验验证,结果表明:使用分步制动技术,上料机构制动时间减少了36.8%,制动距离减少了41.5%,实现了上料机构快速、高效、稳定的运载阴极板,降低了因阴极板摆动过大导致剥锌机挂取阴极板失败的故障率,大幅提升了剥锌系统工作效率。

       

      Abstract: This paper takes the new generation of dual plate and dual station high-efficiency automatic zinc stripping machine as the research object, and conducts in-depth research on the problem of cathode plate swing during the loading mechanism carrying cathode plates. A distributed braking technology based on PLC control for the loading mechanism of the automatic zinc stripping machine is proposed, which effectively suppresses the swing of the cathode plate. Simulation analysis and experimental verification are conducted, and the results show that using the stepwise braking technology, the braking time of the feeding mechanism is reduced by 36.8%, the braking distance is reduced by 41.5%, and the fast, efficient, and stable transportation of cathode plates by the feeding mechanism is achieved. The failure rate of the zinc stripping machine hanging the cathode plate due to excessive swing of the cathode plate is reduced, and the efficiency of the zinc stripping system was greatly improved.

       

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