综采工作面降尘模拟及试验研究

    Simulation and experimental study on dust reduction in fully mechanized mining face

    • 摘要: 为解决在薄煤层综采的采煤作业中,由于工作面空间及其他条件的限制,导致作业环境恶劣、粉尘聚集严重的问题,针对煤矿中常用的喷雾降尘技术展开研究。研究基于雾滴沉降的六种表现形式,对薄煤层综采工作面喷雾降尘效率展开理论分析。通过构建喷嘴及综采工作面的三维模型,并将其导入FLUENT软件,设定仿真参数与边界条件,采用仿真模拟及试验研究的方法,对综采工作面喷嘴的不同布置方案进行深入分析。研究结果表明,在特定条件下喷雾降尘效率呈现出一定的规律。当喷嘴角度和压力固定时,随着喷嘴间距的减小,喷雾降尘效率先增大后减小;当喷嘴间距和角度不变时,随着喷嘴压力的增加,降尘效率递增;当喷嘴间距和压力一定时,随着喷嘴布置角度的减小,喷雾降尘效率同样先增大后减小。经过仿真研究,最终得出最优的降尘参数组合为喷头间距为1.2 m、供水压力为8 MPa、喷嘴布置角度为30°。将数值模拟与试验研究进行结果对比,发现两者具有良好的吻合度。本文提出的较优降尘参数组合方案,为井下采煤作业中的降尘工作提供了重要的理论研究基础,有助于改善薄煤层综采工作面的作业环境,减少粉尘对工人健康和安全生产的不利影响。

       

      Abstract: In order to solve the problem of poor working environment and serious dust accumulation caused by the limitation of working face space and other conditions in the coal mining operation of thin coal seam fully mechanized mining, the spray dust reduction technology commonly used in coal mines is studied. Based on the six forms of droplet sedimentation, the theoretical analysis of spray dust reduction efficiency in fully mechanized mining face of thin coal seam is carried out. By constructing the three-dimensional model of the nozzle and the fully mechanized mining face, and importing it into the FLUENT software, the simulation parameters and boundary conditions are set. The simulation and experimental research methods are used to analyze the different layout schemes of the nozzle in the fully mechanized mining face. The results show that the efficiency of spray dust reduction presents a certain rule under certain conditions. When the nozzle angle and pressure are fixed, the spray dust reduction efficiency increases first and then decreases with the decrease of nozzle spacing. When the nozzle spacing and angle are constant, the dust removal efficiency increases with the increase of nozzle pressure. When the nozzle spacing and pressure are constant, with the decrease of the nozzle arrangement angle, the spray dust reduction efficiency also increases first and then decreases. Through simulation research, the optimal combination of dust reduction parameters is that the nozzle spacing is 1.2 m, the water supply pressure is 8 MPa, and the nozzle arrangement angle is 30°. By comparing the results of numerical simulation and experimental research, it is found that the two have good agreement. The optimal combination scheme of dust reduction parameters proposed in this paper provides an important theoretical research basis for the dust reduction work in underground coal mining operations, which is helpful to improve the working environment of fully mechanized mining face in thin coal seam and reduce the adverse effects of dust on workers’ health and safety in production.

       

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