机械刀具破岩运动复合模式及组合方法

    Composite mode and combination method of rock breaking motion of mechanical tool

    • 摘要: 机械破岩新方法、新机构及破岩过程机理研究,是复杂煤岩层和硬岩巷道中高效采掘装备亟待解决的关键技术,刀具结构、组合形式、运动复合模式和破岩方法组合(复合)等是影响采掘装备工作性能的主要因素。提出了刀具运动维度概念,建立了运动间关联度描述方法及定量算法,分析了不同结构刀具各维度运动的叠加性与破岩作用有效性;通过不同结构刀具运动速度与轨迹研究了不同运动模式下刀具作用形式、破岩能量和破岩效力等特征;阐述了不同结构刀具布置组合方法,给出了刀具组合形式与运动复合模式的适配关系;综合刀具结构、组合形式、运动复合模式和破岩方法组合等,形成与不同岩性相匹配的破岩机构与装备,并构建了破岩能力与效果的基本评价框架。研究分析表明:刀具布置组合、运动复合和破岩方法组合与刀具工作特征及破岩技术原理相匹配。破岩作用叠加性、有效性与运动复合模式可工程化是确定刀具运动维度与复合的重要依据;刀具组合形式及排列规律、组合密度,以及适配运动复合模式的布置姿态等,是创新设计高效率低比能耗破岩机构的理论基础;破岩方法组合应以动作相互协同、破岩能力叠加及装备易工程化等为研制目标。该研究为破岩方法创新设计与研制具有高效率、高可靠和高寿命等破岩性能的破岩工作机构提供了参考依据。

       

      Abstract: The research on new methods, new mechanisms and rock breaking process mechanism of mechanical rock breaking is the key technology to be solved urgently for efficient mining equipment in complex coal rock strata and hard rock roadways. Tool structure, combination form, motion composite mode and rock breaking method combination (composite) are the main factors affecting the working performance of mining equipment. The concept of tool motion dimension is proposed, and the description method and quantitative algorithm of motion correlation degree are established. The superposition and rock breaking effectiveness of tool motion in different dimensions are analyzed. The characteristics of tool action form, rock breaking energy and rock breaking effectiveness under different motion modes are studied by the velocity and trajectory of different structural tools. The combination method of tool arrangement with different structures is expounded, and the matching relationship between tool combination form and motion compound mode is given. Combining the tool structure, combination form, motion composite mode and rock breaking method combination, the rock breaking mechanism and equipment matching with different lithology are formed, and the basic evaluation framework of rock breaking ability and effect is constructed. The research and analysis show that the tool arrangement combination, motion combination and rock breaking method combination match the working characteristics of the tool and the principle of rock breaking technology. The superposition, effectiveness and motion composite mode of rock breaking are the important basis for determining the dimension and composite of tool motion. The combination form and arrangement law of cutting tools, the combination density and the arrangement attitude of the adaptive motion composite mode are the theoretical basis for the innovative design of high efficiency and low specific energy consumption rock breaking mechanism. The combination of rock breaking methods should aim at the coordination of actions, the superposition of rock breaking ability and the easy engineering of equipment. This study provides a reference for the innovative design and development of rock breaking working mechanism with high efficiency, high reliability and high life.

       

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