基于固-液两相封孔材料的大直径抽采钻孔封孔技术研究

    Study on sealing technology for large-diameter extraction boreholes based on solid-liquid two-phase sealing materials

    • 摘要: 针对大直径瓦斯抽采钻孔因围岩应力变形导致的密封失效问题,提出一种基于固-液两相材料的封孔技术,旨在能够增加钻孔破坏半径、提高煤层瓦斯渗透性能的同时提升松软煤层钻孔的长期密封性及瓦斯抽采效率。对非凝固膏体注浆材料特性进行分析,采用膨胀水泥与非凝固膏体构成多级复合密封结构,建立“三堵两注”封孔模型;通过理论分析确定钻孔破碎带半径;利用Comsol Multiphysics软件模拟膏体黏度(0.001~0.150 Pa·s)与注浆压力(0.8~1.5 MPa)的耦合关系;设计囊袋式注浆设备实现分时、分段多次注浆;最终形成一套大直径瓦斯抽采钻孔非凝固膏体材料封孔设备,实现“固封液、液封气”的封堵模式,并开展现场对比验证试验。数值模拟表明最佳注浆参数为压力1.2 MPa、黏度0.010~0.030 Pa·s,此时浆液渗透半径达0.91~2.22 m (覆盖理论破碎带0.88 m);现场试验显示,采用该技术的钻孔瓦斯体积分数衰减率显著降低,60 d内瓦斯体积分数维持在55%以上,较传统水泥/聚氨酯封孔提高25%以上,且补浆可使瓦斯体积分数回升10%。实践证明:固-液两相封孔技术通过动态补偿应力变形裂隙,能够有效解决大直径钻孔密封难题,其优化的参数组合与分段注浆工艺可显著延长瓦斯抽采周期,提高瓦斯抽采体积分数并降低衰减速率,为高瓦斯矿井提供可靠技术方案。

       

      Abstract: To address the sealing failure of large-diameter gas extraction boreholes caused by surrounding rock stress deformation, a solid-liquid two-phase sealing technology is proposed. This technology aims to enhance the fracture radius of boreholes, improve gas permeability in coal seams, and simultaneously increase long-term sealing integrity and gas extraction efficiency in soft coal seams. The characteristics of non-solidified paste grouting materials are analyzed, and a multi-level composite sealing structure is constructed using expansive cement and non-solidified paste to establish a “three-segment, two-injection” sealing model. The fracture zone radius of boreholes is determined through theoretical analysis. The coupling relationship between paste viscosity(0.001-0.150 Pa·s) and grouting pressure(0.8-1.5 MPa) is simulated using Comsol Multiphysics software. A bag-type grouting device is designed to achieve timed, segmented, and multiple injections. Ultimately, a complete set of sealing equipment for large-diameter gas extraction boreholes is developed, realizing a “solid-seals-liquid, liquid-seals-gas” sealing mode, with field comparative validation tests conducted. Numerical simulations indicates optimal grouting parameters of 1.2 MPa pressure and 0.010-0.030 Pa·s viscosity, achieving a grout penetration radius of 0.91-2.22 m (covering the theoretical fracture zone of 0.88 m). Field tests demonstrates that boreholes using this technology exhibited significantly reduced gas volume fraction decay rates, maintaining levels above 55% for 60 days—a 25% improvement over traditional cement/polyurethane sealing methods—with supplementary grouting increasing gas volume fraction by 10%. Practice proves that the solid-liquid two-phase sealing technology effectively resolves sealing challenges in large-diameter boreholes by dynamically compensating for stress-induced deformation cracks. The optimized parameter combination and segmented grouting process significantly prolong gas extraction cycles, enhance gas extraction volume fraction, and reduce decay rates, providing a reliable technical solution for high-gas mines.

       

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