煤矿综掘巷道负压除尘性能研究

    Research on negative-pressure dust removal performance in full mechanized coal mining tunnel

    • 摘要: 在环境恶劣的掘进巷道内,煤岩条件和掘进速度及巷道几何参数会对除尘风机巷道负压除尘性能产生影响。本文基于Fluent软件开展典型巷道地质工况条件下的负压除尘气固两相流场数值仿真,应用拉格朗日法基于离散相(DPM)模型开展三维非定常数值仿真;数值计算采用Realizablek-ε湍流模型;速度压力耦合采用SIMPLE算法。压力离散采用standard格式,其余采用二阶迎风格式,数值研究了煤岩条件(煤粉密度和粒径)和掘进速度(煤粉质量流率)对巷道内粉尘迁移规律及负压除尘效率的影响。研究结果发现煤粉密度对除尘性能的影响很小,随着煤粉密度增加,除尘效率仅有轻微的下降;煤粉平均粒径越大,巷道空间的粉尘浓度越高,除尘效率越低;煤粉质量流率在承受极限范围内对除尘效率的影响不大,但质量流率越大,空间粉尘浓度越大,危害越严重。最后通过实地粉尘浓度测试实验探究煤岩条件和掘进速度对负压除尘效率的影响,实验结果表明掘进速度和煤粉粒径大小会降低负压装置除尘效率,而煤粉密度变化对巷道内的粉尘浓度和负压除尘效率的影响基本可以忽略。根据上述结果,对于具有不同煤岩条件的巷道可以提出以下建议:如果当掘进速度增加或煤粉粒径增大时,建议采取同时提高压风机和除尘风机功率等手段;如果仅仅只是煤粉密度发生改变,除尘策略和手段可以不做改变。

       

      Abstract: The conditions of coal rocks and the excavation speed and the geometric parameters of the tunnel have a significant effect on the negative-pressure dust removal performance of the application of dust removal fan in tunnel with harsh environmental impact. This paper carries out the numerical simulation of the two-phase flow field of the negative-pressure dust removal under the conditions of the typical tunnel geological conditions using the Fluent software. The Lagrangian method based on the Discrete Phase Model (DPM) is used for three-dimensional unsteady numerical simulation. The Realizablek-ε turbulence model is used for numerical calculation. The SIMPLE algorithm is used for the coupling of velocity and pressure. The pressure discretization is based on the standard format, and the rest is based on the second-order upwind scheme. The effects of coal rock parameters (the density and particle size of the coal powder), the speed of the excavation (the mass flow rate of the coal) on the dust migration characteristics and negative-pressure dust removal performance in the tunnel are numerically investigated. The results indicate that the density of coal powder has a slight effect on dust removal performance, and the dust removal efficiency only decreases slightly with an increase in density of coal powder. Besides, as the average particle size of pulverized coal increases, the dust concentration in tunnel increases, and the dust removal efficiency decreases. In addition, the variation in mass flow rate of coal powder studied here has slight effect on the efficiency of dust removal, but the concentration of space dust increases with an increase in mass flow rate of coal powder, which causes a harmful effect. Finally, through on-site dust concentration testing experiments, the influence of coal and rock conditions and excavation speed on negative-pressure dust removal efficiency is explored. The experimental results indicate that excavation speed and coal particle size can reduce the dust removal efficiency of the negative-pressure device, while the influence of the change in the density of the coal powder on the dust concentration in the tunnel and the efficiency of negative-pressure dust removal can be basically ignored. Based on the above results, the following suggestions can be put forward for tunnels with different coal rock conditions: if the tunneling speed increases or the size of the coal powder particles becomes larger, it is recommended to adopt measures such as simultaneously increasing the power of the air compressor and the dust removal fan; if only the density of the coal powder changes, the dust removal strategy and methods can remain unchanged.

       

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