砂岩工况下掘锚一体机驱动链轮耐磨性能研究

    Study on the wear resistance of driving sprocket of anchor drilling machine under sandstone working conditions

    • 摘要: 链轮作为掘锚一体机中的关键工作部件,其主要功能是通过传递动力保证掘进设备的正常运作。然而,由于链轮在工作过程中长期承受交变载荷,尤其是在砂岩工况下,轮齿与链条之间的接触摩擦不断增强,导致轮齿强度逐渐降低,进而引发断齿、脱链等失效现象,严重影响设备的正常运行与安全性。为提高链轮的耐磨性并延长其使用寿命,本文研究以陕西小保当煤矿掘进工作面砂岩工况为背景,深入探讨了掘锚一体机链轮的磨损机理、主要失效模式及其疲劳寿命。选取42CrMo与17CrNiMo6两种材料作为链轮基材,采用激光熔覆技术对其表面进行性能强化。通过调节熔覆材料的成分比例,利用激光加工设备开展一系列实验,系统评估了不同涂层的硬度、耐磨性与冲击韧性。基于实验结果,优化了熔覆材料的配比,并对其进行了进一步改进,以满足链轮在实际工况中的性能需求。通过光学金相显微镜、扫描电子显微镜(SEM)及X射线衍射仪(XRD)对涂层的微观形貌、组织结构与物相组成进行了详细分析。最终,磨损试验与冲击试验结果验证了涂层的优越耐磨性与冲击韧性。实验结果表明,随着硬质相比例的提高,熔覆层的显微硬度逐渐增加,耐磨性能显著改善。最终,激光熔覆处理后的链轮在小保当煤矿实际应用中,其耐磨性相比未处理样品提高约三倍,显著提升了设备的可靠性与长期稳定性。

       

      Abstract: The sprocket, as a critical component of the anchor drilling machine, plays a key role in transmitting power to ensure the normal operation of the tunneling equipment. However, due to the long-term alternating loads it bears during operation, particularly under sandstone working conditions, the contact friction between the sprocket teeth and the chain gradually increases. This results in a gradual reduction in the strength of the teeth, leading to failures such as tooth breakage and chain disengagement, which severely impact the normal functioning and safety of the equipment. To improve the wear resistance and extend the service life of the sprocket, this paper, based on the sandstone working conditions at the Xiaobaodang Coal Mine’s tunneling face in Shaanxi, investigates the wear mechanism, primary failure modes, and fatigue life of the sprocket in the anchor drilling machine. Two materials, 42CrMo and 17CrNiMo6, are selected as the base materials for the sprocket, and laser cladding technology is applied to enhance the surface properties. By adjusting the composition ratio of the cladding material, a series of experiments are conducted using laser processing equipment to systematically evaluate the hardness, wear resistance, and impact toughness of different coatings. Based on the experimental results, the composition ratio of the cladding material is optimized and further improved to meet the performance requirements of the sprocket under actual working conditions. The microstructure, organizational structure, and phase composition of the coating are analyzed in details using optical metallographic microscope, scanning electron microscope(SEM), and X-ray diffraction(XRD). The results of wear and impact tests confirm the superior wear resistance and impact toughness of the coating. The experiments indicate that as the proportion of hard phases increased, the microhardness of the cladding layer gradually improved, and the wear resistance is significantly enhanced. Ultimately, in the practical application at Xiaobaodang Coal Mine, the laser-cladded sprockets exhibited approximately three times better wear resistance compared to untreated samples, significantly improving the reliability and long-term stability of the equipment.

       

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