横轴悬臂式掘锚机截割机构设计与优化

    Design and optimization of the cutting mechanism of transverse-axis boom-type roadheaders

    • 摘要: 在煤炭开采行业,随着煤炭开采技术的持续革新,悬臂式掘锚机在巷道掘进作业中的地位日益显著。本文对一种横轴悬臂式掘锚机截割机构的结构开展设计与优化研究。在设计环节,考虑悬臂式掘锚机的复杂工作环境,同时兼顾其受力特性及实际掘进作业要求等因素,对截割机构的整体结构形式进行选型与确定。随后,分析截割机构在截割作业时所承受的载荷,确保结构具备足够的强度与刚度以满足基本工作需求。为进一步优化截割机构的性能,借助有限元分析软件,构建截割机构的有限元模型。利用此模型模拟其实际工作状态,从而获取应力、应变的分布情况。通过对其截割大臂、回转台及滑移架结构的计算与分析,旨在为悬臂式掘锚机结构的进一步研究、优化设计和广泛应用提供理论参考与技术支撑,对提高煤炭开采的安全性、高效性和经济性具有积极意义。

       

      Abstract: In the coal mining industry, with the innovation of coal mining technology, the transverse-axis boom-type roadheader has become more and more significant in the roadheading operation. This paper carries out an in-depth design and optimization study on the structure of the cutting mechanism of a transverse-axis boom-type roadheader. In the design process, the overall structural form of the cutting mechanism is selected and determined by considering the complex work of the boom-type roadheader, taking into account the force characteristics and the actual requirements of roadheading operations. Subsequently, the cutting mechanism is subjected to the load during the cutting operation to ensure that the structure has sufficient strength and rigidity to meet the basic working requirements. In order to further optimize the performance of the cutting mechanism, the finite element model of the cutting mechanism is constructed with the help of finite element software. This model is used to simulate the actual working condition, so as to obtain the distribution of stress and strain. Through the calculation of the cutting arm, rotary table and sliding frame structure, it aims to provide theoretical reference and technical support for the further research, optimization design and wide application of the boom-type roadheader structure, which is of positive significance for improving the safety, efficiency and economy of coal mining.

       

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