基于RF-BiLSTM的浮选钼铋产品质量预测模型

    Prediction model of flotation molybdenum-bismuth product quality based on RF-BiLSTM

    • 摘要: 钼和铋是重要的战略金属资源,广泛应用于电子、冶金等行业。浮选是选矿厂回收钼铋精矿的关键技术环节,浮选产品质量直接影响选矿厂经济效益。然而,当前我国大多数选矿厂普遍采用人工轮班采样与离线化验的方法对品位进行检测,这种传统检测方法一个突出的问题是品位获取的滞后性。针对这一问题,本文提出一种基于深度学习的浮选产品质量动态预测方法。选矿厂工业数据易受环境、设备故障等多方面因素影响,导致出现数据缺失或者异常的情况。传统统计方法难以准确捕捉数据间的变化趋势及潜在的联系。基于此,本文提出一种改进的随机森林插补方法,对选矿厂工业数据进行缺失值修复。这一方法相较于传统的中位数等填充方法能够有效填补缺失数据,减少信息失真。实验结果表明,使用该方法填补数据后提高了下游预测任务的精度,MAPE值相较于统计方法显著降低,有效提升了数据质量。基于优化后的数据集,本文构建了融合双向时序特征提取的BiLSTM预测模型。与传统的单向LSTM模型相比,BiLSTM模型能够同时利用前后向时序信息,提升预测精度。实验表明:该模型在钼铋品位预测中展现出显著优势,其中钼品位预测MAPE值为0.87%,R²达0.89,较LSTM模型预测误差降低44.23%,特别是在工况波动时段仍可保持预测精度。证实了模型具备较好的泛化能力和工程适用性,能够实现钼铋浮选产品质量的预测。

       

      Abstract: Molybdenum and bismuth are important strategic metal resources, widely used in electronics, metallurgy and other industries. Flotation is a critical step in recovering molybdenum-bismuth concentrate in concentrators, and the quality of the flotation product directly impacts the plant’s economic efficiency. However, at present, most concentrators in China rely on manual shift sampling and offline assaying methods for grade detection. A significant issue with this traditional approach is the delay in obtaining grade information. To address this issue, this paper proposes a dynamic prediction method for flotation product quality using deep learning. Industrial data from concentrators is susceptible to various factors such as environment, equipment failure and other factors, resulting in missing or abnormal data. It is difficult for traditional statistical methods to accurately capture trends and potential links among data. Based on this, this paper proposes an improved random forest interpolation method for missing value repair of mineral processing plant industrial data. This method is effective in filling in missing data and reducing information distortion compared to traditional filling methods such as median. The experimental results show that using this method for data filling enhances the accuracy of downstream prediction task. Additionally, the MAPE value is reduced compared to traditional statistical method, effectively improving data quality. Based on the optimized dataset, BiLSTM prediction model incorporating bidirectional temporal feature extraction is constructed in this paper. Compared with the traditional unidirectional LSTM model, BiLSTM model is able to utilize both forward and backward temporal information to improve the prediction accuracy. Experiments demonstrate that the model shows significant advantages in predicting molybdenum and bismuth grades. Specifically, the molybdenum grade prediction achieves a MAPE value of 0.87% and an R² of 0.89, reducing prediction error by 44.23% compared to the LSTM model. Additionally, the prediction accuracy is sustained even during fluctuating working conditions. It is confirmed that the model has good generalization ability and engineering applicability, and can realize the prediction of molybdenum-bismuth flotation product quality.

       

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