流态化充填矸石粒径对料浆流动影响规律研究

    Study on the influence of gangue particle size on the rheological properties of fluidized filling slurry

    • 摘要: 针对矸石粒径对流态化充填过程中料浆流变特性影响规律不明确的问题,通过开展不同粒径级配矸石流态化充填材料的流变特性试验,系统揭示了矸石粒径对料浆流变特性及管道输送过程中矸石颗粒力学行为的作用机制。研究结果表明:在特定粒径级配下,矸石流态化充填料浆表现出宾汉塑性流动特征,并通过比较最大雷诺数与临界雷诺数,确定了料浆在管道输送过程中为层流状态。对料浆中的矸石颗粒进行受力分析,得出促使矸石沉降的力与粒径的三次方呈正相关,而阻止矸石沉降的力与粒径的二次方呈正相关。基于ANSYS FLUENT数值模拟,揭示了不同矸石粒径对管道输送速度和沿程阻力损失的影响规律,结合实验与模拟结果,提出流态化充填料浆的矸石骨料最大粒径应控制在3 mm以下。本研究对于优化矸石流态化充填料浆的配比设计及其在煤矿充填工程中的实际应用具有重要的指导意义。

       

      Abstract: Aiming at the problem that the influence of gangue particle size on the rheological properties of slurry in the process of fluidized filling is not clear, this study systematically reveals the mechanism of gangue particle size on the rheological properties of slurry and the mechanical behavior of gangue particles in the process of pipeline transportation by carrying out the rheological properties test of gangue fluidized filling materials with different particle size gradations. The results show that: under the specific particle size distribution, the gangue fluidized filling slurry shows Bingham plastic flow characteristics, and by comparing the maximum Reynolds number with the critical Reynolds number, it is determined that the slurry is laminar flow in the pipeline transportation process. The stress analysis of gangue particles in slurry shows that the force to promote the settlement of gangue is positively correlated with the third power of particle size, while the force to prevent the settlement of gangue is positively correlated with the second power of particle size. Based on ANSYS FLUENT numerical simulation, the influence laws of different gangue particle sizes on pipeline transportation speed and resistance loss are revealed. Combined with the experimental and simulation results, it is proposed that the maximum particle size of gangue aggregate of fluidized filling slurry should be controlled below 3 mm. This study has important guiding significance for optimizing the proportion design of gangue fluidized filling slurry and its practical application in coal mine filling engineering.

       

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