卧式搅拌磨机磨矿产品粒度分布特性研究

    Research on the particle size distribution characteristics of ore grinding products of horizontal stirring mill

    • 摘要: 随着嵌布粒度较粗的易选矿产资源的不断枯竭,开发嵌布粒度较细的矿产资源成为必然趋势。细磨是实现嵌布粒度较细的矿产资源高效利用的必要途径,卧式搅拌磨机作为一种新型高效的细磨设备,已经在矿产资源细磨领域得到了广泛应用。针对卧式搅拌磨机磨矿过程影响因素多、磨矿产品粒度分布调控难度大的技术难题,本文以鞍钢矿业弓长岭选矿厂磁选粗精矿为研究对象,采用GGS、RRB、S累计粒度分布方程对卧式搅拌磨机磨矿产品粒度分布进行拟合分析,考察了卧式搅拌磨机给矿量、搅拌器转速、矿浆浓度、介质充填率等关键磨矿参数对其磨矿产品粒度分布特性影响规律。研究结果表明,采用RRB累计粒度分布方程对卧式搅拌磨机磨矿产品粒度分布进行拟合的效果较好;磨矿产品均匀性指数随着给矿量的增加而降低,随着搅拌器转速、矿浆浓度的增大呈先增大后减小的趋势,随着介质充填率的增大而增大。磁选粗精矿卧式搅拌磨机磨矿四因素三水平正交实验结果表明,影响卧式搅拌磨机磨矿产品均匀性的关键工艺参数按显著性大小依次为:给矿量>搅拌器转速>矿浆浓度>介质充填率,确定最佳磨矿条件为:给矿量12 kg/h、搅拌器转速1 500 rpm、矿浆浓度30%、介质充填率70%,该条件下磨矿产品均匀性指数达到0.965。该研究结果为优化卧式搅拌磨机磨矿产品粒度分布调控提供了理论依据。

       

      Abstract: With the depletion of free-milling mineral resources with coarse dissemination size, dealing with the fine-dissemination-size mineral resources becomes an inevitable trend. Fine grinding is an indispensable pathway in efficient utilizing of micro granular mineral resources. Horizontal stirring mill is a new effective fine grinding equipment and has a widely industrial application. However, the running processes of the equipment is affected by a lot of factors and it is difficult to control the particle size distribution of grinding products. In this paper, the rougher concentrate which is obtained from magnetic separation process of Gongchangling Concentrator of Ansteel Mining is take as a research object. The particle size distribution equations, such as GGS, RRB, and S, are employed in this study to investigate the particle size distribution of grinding products of horizontal stirring mill. Meanwhile, the effect of feed rate, blender speed, pulp density, and medium filling rate on particle size distribution characteristics of grinding products is researched in this study. The findings show that RRB is the best fitting equation to analysis the particle size distribution of griding product of horizontal stirring mill. There is a negative correlation between uniformity index of grinding products and feed rate. With the improvement of blender speed and pulp density, the uniformity index of grinding products first increases and then decreases. There is a positive correlation between uniformity index of grinding products and medium filling rate. According to the results of orthogonal experiment, the effect of the factors on the equality of the grinding products follower the order of feed rate>blender speed>pulp density>medium filling rate. A uniformity index of grinding products of 0.965 is obtained under the optimal condition: feed rate of 12 kg/h, blender speed of 1 500 rpm, pulp density of 30%, and medium filling rate of 70%. The research results provide a theoretical basis for optimizing the control of particle size distribution in the grinding products of horizontal stirring mills.

       

    /

    返回文章
    返回