地下金属矿无人智能有轨运输协同管控关键技术与应用:以中钢富全矿业为例

    Key technologies and applications of collaborative management and control of unmanned intelligent rail transportation in underground metal mines: taking Fuquan Mining of Sinosteel as an example

    • 摘要: 随着智能矿井建设和深部开采需求的提出,传统地下金属矿山有轨运输系统由于依赖人工操作而存在的效率低下、安全隐患突出及管理成本高等问题已然限制了地下金属矿山的发展需求。针对中钢集团山东富全矿业原有轨运输系统中有轨电机车人工调度效率低,超速脱轨、追尾碰撞等事故频发及运输能力有限等痛点问题,本研究提出并实施地下金属矿无人智能有轨运输协同管控关键技术,构建了以安全、经济、高效、智能为核心的地下金属矿无人智能有轨运输协同管控系统。通过整合井下5G无线通信、多传感器数据融合、无人驾驶自动控制等关键技术,设计了井下5G网络及监控布设方案,开发了井下无人运输自动装卸技术,搭建了井下智能轨道运输系统,形成了覆盖装-运-卸全流程的无人化闭环作业,完成了对单体电机车的智能化改造和电机车集群作业协同调度的整体优化。应用结果表明,研究提高了机电设备、控制设备装备智能化和管控水平,改善了地下矿山作业工作环境,大幅度提高了生产效率,实现了减人增效的目标,能够为金属矿山企业运输系统智能化、无人化转型提供可复制的技术路径,有效推动了传统地下金属矿山企业转型升级及降本增效方略,提高了我国地下矿山开采的智能化、无人化水平。

       

      Abstract: With the development of intelligent mine construction and deep mining, the development needs of underground metal mines have been limited by the problems of low efficiency, prominent safety hazards and high management costs in the traditional underground metal mine rail transportation system due to the dependence on manual operation. In view of the low efficiency of manual dispatching of tramcars in the original rail transportation system of Sinosteel Shandong Fuquan Mining Co., Ltd., frequent accidents such as overspeed derailment and rear-end collision, and limited transportation capacity, this study proposes and implements the key technology of unmanned intelligent rail transportation collaborative management and control in underground metal mines, and constructs a safe, economical, efficient and intelligent underground metal mine unmanned intelligent rail transportation collaborative management system. By integrating the key technologies of underground 5G wireless communication, multi-sensor data fusion and unmanned automatic control, the underground 5G network and monitoring layout scheme are designed, the automatic loading and unloading technology of underground unmanned transportation is developed, the underground intelligent rail transportation system is built, and the unmanned closed-loop operation covering the whole process of loading, transportation and unloading is formed. The intelligent transformation of single electric locomotive and the overall optimization of cooperative scheduling of electric locomotive cluster operation are completed. The application results show that the research improves the intelligence and control level of mechanical and electrical equipment and control equipment, improves the working environment of underground mines, greatly improves the production efficiency, and achieves the goal of reducing personnel and increasing efficiency. It can provide a replicable technical path for the intelligent and unmanned transformation of the transportation system of metal mining enterprises, effectively promote the transformation and upgrading of traditional underground metal mining enterprises and the strategy of cost reduction and efficiency increase, and improve the intelligent and unmanned level of underground mining in China.

       

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