接触交代-热液型铁矿伴生铜钴综合利用研究

    Comprehensive utilization research of associated Cu-Co with contact metasomatic-hydrothermal type iron ore

    • 摘要: 山东省铁矿资源丰富,其中大量伴生铜钴资源无法得到有效回收,造成资源浪费。为提升综合利用率,增加产品附加值,同时提升我国对战略性矿产铜、钴供应链安全的保障,以山东省某铁矿铜钴混合粗精矿为原矿开展铜钴分离试验,在前期工艺矿物学研究的基础上,通过开展粗选分散剂、抑制剂、捕收剂条件试验,以及铜钴分离抑制剂条件试验,确定最佳工艺为“铜钴混浮-铜钴分离”工艺。通过最佳选别工艺,将原矿中铜元素、钴元素含量分别从2.93%和0.13%提升至23.42%和0.37%。工艺矿物学研究表明,原矿中铜矿物主要为黄铜矿和蓝辉铜矿,另有微量的辉铜矿、斑铜矿、铜蓝、自然铜等;钴绝大部分以类质同象形式存在于黄铁矿,少量赋存在磁铁矿、褐铁矿中。原矿经过“一粗一扫两精”获得铜钴混合精矿,铜钴混合精矿经过“一粗一扫两精”获得铜精矿和钴精矿。采用Z-200作为捕收剂,捕收效果最佳;采用CaO作为抑制剂,选别效果较好。铜精矿中Cu品位为23.42%、回收率为87.68%,Co品位为0.240%、回收率为19.02%;钴精矿中Co品位为0.370%、回收率为74.44%,Cu品位为0.53%、回收率为4.91%。铜矿物易于浮选分离,而类质同象钴的存在,限制了钴精矿的品位和回收率,有待在后续研究中进一步加强钴的回收。本研究在获得高铜精矿品位的前提下,对伴生钴进行了富集回收综合利用研究,显著地提高伴生元素铜和钴的回收率。

       

      Abstract: Iron ore is the dominant resource in Shandong Province, and a large amount of associated Cu-Co resources cannot be effectively recovered, resulting in waste of resources. In order to improve the comprehensive utilization rate for enterprises, increase the added value of products, and improve the safety of China’s strategic mineral Cu-Co supply chain, this paper uses a Cu-Co mixed rougher concentrate of an iron mine in Shandong Province as a raw material to carry out Cu-Co separation test. On the basis of the process mineralogy research, the optimum process is determined as “Cu-Co mixed flotation-Cu-Co separation” process by carrying out the condition test of roughing dispersant, inhibitor, collector and Cu-Co separation inhibitor. Cu-Co in the raw materials is increased from 2.93% and 0.13% to 23.42% and 0.37%, respectively, by the optimal separation process. The process mineralogy study shows that the copper minerals in the original sample are mainly chalcopyrite and blue chalcocite, and there are trace amounts of chalcocite, bornite, covellite, natural copper and so on. Most of Co exists in pyrite in the form of homomorphism, and a small amount occurs in magnetite and limonite. Cu-Co mixed concentrate is obtained by “one roughing flotation, one scavenging flotation and two concentrating flotation”. Using Z-200 as the collector, the collection effect is the best; using CaO as inhibitor, the separation effect is better. Then copper concentrate and cobalt concentrate are obtained by one “roughing flotation, one scavenging flotation and two concentrating flotation” of Cu-Co mixed concentrate. The grade of Cu in copper concentrate is 23.42%, the recovery rate is 87.68%, the grade of Co is 0.240%, the recovery rate is 19.02%. The grade of Co in cobalt concentrate is 0.370%, the recovery rate is 74.44%, the grade of Cu is 0.53%, the recovery rate is 4.91%. Copper minerals are easy to be separated by flotation, and the existence of isomorphic cobalt limits the grade and recovery of cobalt concentrate, which needs to be further strengthened in the follow-up study. In this study, under the premise of obtaining high copper concentrate grade, the comprehensive utilization of associated cobalt is studied, and the recovery rate of associated elements copper and cobalt is significantly improved.

       

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