掘锚一体机整机行走系统最佳驱动力研究

    Optimal tractive force design for the locomotion system of an integrated excavation-anchoring machine

    • 摘要: 我国薄煤层煤炭资源储量巨大,具有重要的开采价值。为了使掘锚一体机能够适应薄煤层和低矮巷道等特殊巷道环境的掘进需求,提高掘锚一体机在井下巷道的灵活性,提出了一种“两轮一带”式掘锚一体机。首先,介绍了“两轮一带”式掘锚一体机行走系统的组成,并对其中的关键结构履带板的尺寸与材料进行设计,利用三维软件对其建模。其次,为保证新形式行走系统对于恶劣底板条件的适应能力,对“两轮一带”式行走系统爬坡和转向两种工况受力分析,进行了行走系统最佳匹配驱动力计算方法的理论推导,完成了行走系统爬坡和转向两种典型工况下最佳驱动力计算,并与实测值进行对比,发现转向工况下所需单侧驱动力更高。行走系统扭矩理论计算值与液压表实测对应的扭矩,误差仅为5.9%,验证了提出的行走系统最佳匹配驱动力计算方法的有效性。最后,利用有限元仿真软件,对“两轮一带”式履带板结构进行了强度校核,在施加相同载荷下,履带板在X轴方向所受应力最大为244.3 MPa,在许用应力范围内,履带板设计符合最佳驱动力加载下的强度要求。研究结果表明,“两轮一带”新形式行走系统能够有效降低机身高度,提高机身灵活性,理论推导得到的最佳匹配驱动力计算方法相对实际误差小,为后续该类行走系统的驱动力设计提供了理论依据和工程参考。

       

      Abstract: China possesses vast reserves of thin coal seams, rendering their efficient exploitation of significant economic value. To accommodate the demands of excavation within confined environments—such as low-height roadways and thin seam coal mines—and to enhance the operational agility of integrated excavation-anchoring machines in underground settings, a novel “dual-wheel and single-track” system is proposed. This study begins by delineating the structural composition of the proposed locomotion system, with particular attention given to the dimensional and material optimization of the track plate, facilitating subsequent three-dimensional modeling. To ensure adaptability to adverse floor conditions, force analyses under two representative working conditions—gradient climbing and directional turning—are conducted. A theoretical model for calculating the optimal tractive force matching is developed and applied to both scenarios. Comparative analysis with empirical data reveals that the required uniaxial driving force is significantly higher under turning conditions. The theoretical torque values derived from the model show a deviation of merely 5.9% from those obtained via hydraulic gauge measurements, thereby affirming the model’s predictive accuracy and practical viability. Furthermore, finite element analysis is employed to validate the structural integrity of the track plate. Under equivalent loading conditions, the maximum stress observed along the X-axis reaches 244.3 MPa, remaining within permissible limits, thus verifying compliance with the strength requirements under optimal loading. The findings demonstrate that the “dual-wheel and single-track” locomotion system effectively reduces the chassis height and enhances maneuverability. The derived tractive force model exhibits high congruence with empirical measurements, offering a robust theoretical and engineering reference for the future design of similar mobility systems.

       

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