快速掘锚成套装备高效辅助运输系统研究与应用

    Research and application of efficient auxiliary transportation system for rapid excavation and anchoring equipment

    • 摘要: 随着煤矿工作面掘进效率不断提升,煤矿巷道掘进过程中传统支护与运输方式存在的施工周期长、安全性差及劳动强度大等问题日益凸显,亟需研发新型设备以提升辅助运输系统作业效率与安全性。为此,本文研制了带式输送机用自移机尾,该设备主要由导轨、推移油缸、举升油缸、支撑油缸、机尾座、泵站及智能控制系统等组成。通过模块化结构设计与多功能集成技术,集成推移和调偏等功能。其运行基于“举升-推移-落下-轨道复位”的循环原理,实现渐进式自移行走。设备特点显著:采用大功率液压泵站驱动,牵引力高达1 000 kN,显著提升推移速度并降低人工操作强度;行走导轨采用耐磨底板设计,有效延长使用寿命,减少维护频次;机尾油缸配备左右调偏机构,提高定位精度,可适应±20°坡度和±8°变坡工况;控制系统集成多模式智能操作单元,配置双电压等级驱动电机,兼容Modbus工业通信协议,满足智能化矿山建设需求。经有限元仿真分析与井下工业性试验验证(50 m样机在≤8°倾角、f≥4底板条件下测试),系统在连续重载工况下表现出良好的结构可靠性与运行稳定性,平均推进速度达0.28~0.42 m/min,有效缩短巷道掘进周期,偏移故障率显著降低。该成果实现了煤矿辅助运输装备从机械化向自动化的技术跨越,对促进煤矿安全高效、绿色低碳开采具有重要工程价值。

       

      Abstract: With the continuous improvement of excavation efficiency in coal mine working faces, the issues of long construction cycles, poor safety, and high labor intensity associated with traditional support and transportation methods during coal mine roadway excavation have become increasingly prominent. There is an urgent need to develop new equipment to enhance the operational efficiency and safety of auxiliary transportation systems. To address this, this paper develops a self-moving tail for belt conveyors. The equipment primarily consists of guide rails, advancing cylinders, lifting cylinders, support cylinders, a tail base, a pump station, and an intelligent control system. Through modular structural design and multifunctional integration technology, it incorporates functions such as advancing and deviation correction. Its operation is based on the cyclic principle of “lifting-advancing-lowering-track resetting”, achieving progressive self-propelled movement. Driven by a high-power hydraulic pump station, the equipment delivers a traction force of up to 1 000 kN, significantly increasing advancing speed while reducing manual operation intensity. The traveling guide rails employ a wear-resistant base plate design, effectively extending service life and reducing maintenance frequency. The tail cylinder is equipped with a left-right deviation correction mechanism, improving positioning accuracy and enabling adaptation to slopes of ±20° and variable gradients of ±8°. The control system integrates a multi-mode intelligent operation unit, dual-voltage drive motors, and compatibility with the Modbus industrial communication protocol, meeting the requirements of intelligent mine construction. Validated by finite element simulation analysis and underground industrial tests (using a 50 m prototype on slopes ≤8° with floor hardness f≥4), the system demonstrates excellent structural reliability and operational stability under continuous heavy-load conditions, achieving an average advancing speed of 0.28-0.42 m/min. This effectively shortens the roadway excavation cycle and significantly reduces deviation failure rates. This achievement represents a technological leap from mechanization to automation in coal mine auxiliary transportation equipment, holding significant engineering value for promoting safe, efficient, green, and low-carbon coal mining practices.

       

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