氯化铵强化电解锰阳极泥中杂质高效去除研究

    Efficient removal of impurities from electrolytic manganese anode slime enhanced by ammonium chloride

    • 摘要: 电解锰阳极泥已成为制约我国电解锰行业发展的难题之一,现有技术虽能实现电解锰阳极泥中锰的高效浸出,但其中含有的Ca、Mg等杂质也同步进入浸出液中,导致制备的锰系产品附加值不高、性能不稳定。为此,开发源头高效去除电解锰阳极泥中Ca、Mg等杂质技术,已成为实现电解锰阳极泥中锰资源高值化利用的关键。本研究提出了一种采用NH4Cl体系高效去除电解锰阳极泥中Ca、Mg等杂质的方法,研究了NH4Cl用量、反应pH值、反应时间、反应温度对杂质去除的影响规律。研究结果表明,在反应pH=2.0,反应温度30 ℃条件下,使用16% NH4Cl溶液反应2 h,Ca、Mg的去除率分别可达到95.00%和98.59%;XRF分析表明,最优浸出条件得到的电解锰阳极泥渣中MnO质量分数由浸出前的83.33%提高到89.17%;BET分析表明,最优条件浸出渣的吸附容量、比表面积和孔体积都大于原电解锰阳极泥,说明NH4Cl浸出过程改善了电解锰阳极泥的孔隙结构;TEM、HRTEM和SAED分析表明,相比原电解锰阳极泥,浸出渣呈现出更加明显的晶格条纹,结晶产物完整,晶面间距归属于α-MnO2晶面。NH4Cl浸出机理分析表明,NH4Cl将电解锰阳极泥中的不可溶Ca、Mg等杂质转变成了可溶性氯化物,从而实现了电解锰阳极泥中Ca、Mg等杂质的高效去除,Mn元素主要以α-MnO2形态富集。本研究为电解锰阳极泥中Ca、Mg等杂质的高效去除提供了一种新方法。

       

      Abstract: Electrolytic manganese anode slime (EMAS) has become one of the major challenges hindering the development of China’s electrolytic manganese industry. Although existing technologies can achieve efficient leaching of manganese from the EMAS, impurities such as Ca and Mg also simultaneously enter the leaching solution, resulting in manganese-based products with low added value and unstable performance. Therefore, developing efficient source removal technologies for eliminating impurities such as Ca and Mg from EMAS has become the key to achieving high-value utilization of manganese resources in EMAS. This study proposes a method using an NH4Cl system to efficiently remove impurities such as Ca and Mg from EMAS. The effects of NH4Cl dosage, reaction pH value, reaction time, and reaction temperature on impurity removal efficiency are investigated. The results show that under conditions of pH=2.0 and a reaction temperature of 30 ℃, using a 16% NH4Cl solution for 2 hours achieves Ca and Mg removal efficiency of 95.00% and 98.59%, XRF analysis shows that the MnO content in the EMAS obtained under the optimal leaching conditions increases from 83.33% to 89.17% before leaching; BET analysis shows that the adsorption capacity, specific surface area and pore volume of the leaching slag under optimal conditions are greater than those of the original EMAS, indicating that the NH4Cl leaching process improved the pore structure of the EMAS. The analysis of TEM, HRTEM and SAED shows that compared with the original EMAS, the leaching slag shows more obvious lattice fringes, the crystallization product is intact, and the crystal plane spacing belonged to the α-MnO2 crystal plane. The leaching mechanism of NH4Cl shows that NH4Cl converted the insoluble Ca and Mg and other impurities in the EMAS into soluble chloride, so as to achieve the efficient removal of Ca and Mg in the EMAS, and the Mn element is mainly enriched in the form of α-MnO2. This study provides a novel approach for the efficient removal of Ca, Mg, and other impurities from EMAS.

       

    /

    返回文章
    返回