废旧铜铟镓硒材料回收技术研究进展

    Research progress on recycling technologies for spent copper-indium-gallium-selenide (CIGS) materials

    • 摘要: 随着光伏产业的迅猛发展,铜铟镓硒(CIGS)薄膜太阳能电池凭借其优良的光电转换效率、稳定性、柔性特性与材料利用率,逐步在清洁能源领域占据重要地位。然而,CIGS体系中关键金属铟、镓等资源稀缺,且提取工艺复杂,已对其大规模应用构成挑战。此外,其退役组件及制造废料中富集了大量高价值金属和有毒组分,如硒化物与镉化物,若处理不当,将引发严重的环境与资源问题。因此,构建高效、绿色、可持续的回收技术体系,实现CIGS材料的循环再利用已成为当前研究的焦点。本文系统论述CIGS材料结构特性、服役寿命、资源瓶颈及毒性效应,分析退役与工艺废料中有价组分的富集特征,重点对比研究当前主流的物理预处理、湿法冶金、火法冶金及联合工艺等回收技术的金属回收率,阐明不同回收工艺的作用机理,并探讨现有技术面临的挑战。研究结果表明,火法焙烧(特别是硫酸化与氯化焙烧)可有效破坏致密的CIGS晶体结构,促使有价金属迁移至可溶态;湿法浸出中,以硫酸、盐酸和硝酸等无机酸配合氧化剂的强化浸出工艺对铟、镓、铜、硒的回收率均超过90%,部分可达99%以上;而基于P204、Lix984等萃取剂的分离技术在金属纯度控制上具有突出优势。联合火法与湿法的组合工艺则兼顾了结构破坏与组分选择性分离的优势,是实现多组分高效回收的理想路径。与此同时,探索CIGS废料直接再利用新路径,以及开发适用于柔性器件的新型回收工艺,是未来研究的重要方向。本文旨在为构建CIGS全生命周期闭环管理体系提供理论依据与技术支持。

       

      Abstract: Copper-indium-gallium-selenide (CIGS) thin-film solar cells have emerged as key candidates in the clean energy sector due to their high photoelectric conversion efficiency, mechanical flexibility, and efficient material utilization. However, the critical dependence on scarce metals such as indium and gallium, coupled with complex extraction processes, has constrained their large-scale deployment. Moreover, retired CIGS modules and manufacturing residues are highly enriched with valuable metals and toxic species, including selenides and cadmium compounds, posing significant environmental and resource risks. Herein, this paper systematically reviews the structural characteristics, service lifespan, resource constraints, and toxicity concerns of CIGS materials, followed by an in-depth analysis of enrichment patterns of high-value components in waste streams. Key recycling strategies namely physical pretreatment, hydrometallurgy, pyrometallurgy, and integrated approaches are critically compared in terms of metal recovery efficiency and mechanistic pathways. Pyrometallurgical roasting, particularly sulfurization and chlorination, effectively disrupts the dense CIGS lattice and enhances solubilization of target metals. Hydrometallurgical methods employing sulfuric, hydrochloric, and nitric acids with oxidants afford >90% recovery for Cu, In, Ga, and Se, in some cases exceeding 99%. Solvent extraction using P204 and LIX984 achieves high selectivity and purity in metal separation. Integrated pyro-hydro processes offer a balanced and efficient route for multi-metal recovery. Perspectives on direct reuse of CIGS waste and tailored processes for flexible devices are also discussed. This work provides critical insights and technical guidance for the establishment of a sustainable closed-loop recycling framework for CIGS materials.

       

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