多金属对废镁铬砖再生利用的影响及其机理研究

    Study on the influence and mechanism of multi metals on the recycling of waste magnesia-chrome bricks

    • 摘要: 有色金属冶炼炉内渣量大且流动性强、金属熔体较多,使其对耐火材料的耐腐蚀耐冲刷要求较高。镁铬耐火砖因其优异的抗渣性及较强的适应性被广泛应用于有色金属冶炼工业。冶炼企业每年会产生大量的用后废镁铬砖,目前尚没有技术可以将用后耐火材料系统回收,现有的填埋等处理方式不仅会造成资源的浪费,还会增加环保的压力。废镁铬砖最佳的处理工艺应为分离回收有价金属后将其再生,但是有色金属氧化物因为其在高温下易生成气体挥发,影响再生耐火砖的致密性,而目前却没有研究指出,有色金属的种类和含量导致再生耐火砖耐压强度、显气孔率、热震性等性能降低的根本原因。本研究通过理论分析和实验研究,明晰铅铋铜等金属对耐火材料再生的影响机理及最大添加量,为废镁铬砖中金属的脱除提供理论依据。通过物相分析,确定废镁铬砖中铅、锑、铜等主要以金属氧化物形式存在。根据热力学分析可知,在镁铬耐火砖烧制的温度下,氧化铅和三氧化二锑最易挥发,同质量投入,氧化铅生成气体较多,对耐火材料影响最大,三氧化二锑生成气体较少,对耐火材料性能的影响次之,氧化铜虽然会产生气体,但其大部分成分会在耐火材料中形成稳定渣相,相比而言,对耐火材料影响较小,可见有色金属氧化物对耐火材料的影响主要因为其在高温下易生成气体挥发,影响耐火材料的性能。经试验可知,在满足镁铬耐火砖标准的试验条件下,氧化铅的最大添加量为0.6%,三氧化二锑的最大添加量为1.0%,氧化铜的最大添加量为1.3%。

       

      Abstract: The large amount of slag in the nonferrous metal smelting furnace, with strong fluidity and more metal melt, have higher requirements for corrosion resistance and erosion resistance of refractory materials. Magnesia chrome refractories are widely used in nonferrous metal smelting industry because of their excellent slag resistance and strong adaptability. Every year, smelting enterprises produce a large amount of used magnesia-chrome refractory bricks. Currently, there is no technology to systematically recycle used refractory materials. The current landfill and other treatment methods not only cause waste of resources but also increase the pressure on environmental protection. The optimal treatment process for waste refractory bricks should involve separating and recycling valuable metals before regenerating them. However, nonferrous metal oxides are prone to generating gases and volatilizing at high temperatures, which affects the compactness of the regenerated refractory bricks. Currently, there is no research indicating the fundamental reasons why the types and contents of nonferrous metals lead to a decrease in the compressive strength, porosity, thermal shock resistance, and other properties of regenerated refractory bricks. This study clarifies the mechanism of the influence of metals such as lead, bismuth, and copper on the regeneration of refractory materials and their maximum addition levels through theoretical analysis and experimental research, providing a theoretical basis for the removal of metals from waste refractory materials. Through phase analysis in this study, it is determined that lead, antimony, copper and other substances in waste refractory materials mainly exist in the form of metal oxides. According to thermodynamic analysis, at the firing temperature of magnesia-chrome refractory materials, lead oxide and antimony trioxide are the most volatile. With the same mass input, lead oxide generates more gas and has the greatest impact on refractory materials, while antimony trioxide generates less gas and has the second greatest impact on the performance of refractory materials. Although copper oxide can produce gas, most of its components will form stable slag phases in refractory materials. In comparison, its impact on refractory materials is relatively small. It can be seen that the influence of nonferrous metal oxides on refractory materials mainly lies in the fact that they are prone to generating gas volatilization at high temperatures, which affects the performance of refractory materials. It is known through experiments that under the test conditions meeting the standards of magnesia-chrome bricks, the maximum additional amount of lead oxide is 0.6%, the maximum additional amount of antimony trioxide is 1.0%, and the maximum additional amount of copper oxide is 1.3%.

       

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