分级破碎机的研究进展

    Research progress on sizing crusher

    • 摘要: 矿产资源的开发利用关乎国家的能源安全、经济发展和环境保护。破碎作为矿产资源开采、加工及应用的关键环节,其工艺水平直接影响矿物产品的综合利用效率与经济效益。在破碎设备中,分级破碎机因其成块率高、处理能力强、结构简单等优势被广泛应用,相关研究也在近年取得显著进展。本文首先阐述分级破碎机的结构组成和工作原理,分析其工作特性与技术优势;然后从机理探索、结构优化和智能调控三个方面对设备研究进展进行综述;最后探讨未来研究方向与发展趋势。结果表明:破碎机理研究主要依托断裂力学、冲击动力学及岩石力学等理论,通过构建矿物断裂模型,并结合离散元仿真与试验手段进行校正优化,进而指导设备参数与工作参数的选取;结构优化研究则基于实际工况或设备现存缺陷,运用有限元分析等手段改进设备结构,以满足特定生产需求;智能调控研究正从传统的继电控制向自动化、智能化方向转型,通过识别设备状态数据,自主调控工作参数,从而提升设备的破碎能力和工作效率。综上所述,分级破碎机技术发展的机遇与挑战并存,未来可通过构建更精细的理论体系、制定通用的改良策略,以及融合深度学习与大数据技术,推动设备与工艺的科学化、标准化与智能化发展。

       

      Abstract: The exploration and utilization of mineral resources is related to the energy security, economic development and environmental protection of the country. As a crucial link in the mining, processing and application of mineral resources, the technological level of crushing directly affects the comprehensive utilization efficiency and economic benefits of mineral products. Among the crushing equipment, sizing crusher is widely used because of its advantages of high fragmentation percentage of ore lumps, high capacity and simple structure, etc. In recent years, the related researches have also made significant progress. Firstly, the composition and operating principle of the sizing crusher are expounded, with its working characteristics and technical advantages analyzed; then, the research progress of the equipment is reviewed from the three aspects of mechanism exploration, structure optimization and intelligent regulation; finally, the future research direction and development trend are discussed. The study shows that the research on crushing mechanism mainly relies on the theories of fracture mechanics, impact dynamics and rock mechanics, through the construction of mineral fracture model, integrated with discrete element simulation and experimental means for correction and optimization, which in turn guides the selection of equipment parameters and operating parameters; structural optimization research is based on the actual working conditions or existing defects of the equipment, which uses finite element analysis and other methods to optimize the structure of the equipment for meeting specific production needs; intelligent regulation research has been transforming from traditional relay control to automation and intelligent control, by identifying equipment state data to autonomously regulate operating parameters, so as to enhance the capacity and working efficiency of the equipment. In conclusion, the technological development of sizing crusher has both opportunities and challenges, and in the future, it can promote the scientific, standardized and intelligent development of equipment and process by building a more refined theoretical system, establishing a common improvement strategy, as well as integrating deep learning and big data technology.

       

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