西藏某矿新型胶结材料充填工业试验应用研究

    Industrial test and application of new binder filling in a mine in Lhasa

    • 摘要: 新型胶结材料在解决水泥胶结细尾砂充填存在的充填料浆凝结时间长、充填体性能不佳等问题优势显著。本文通过在充填站开展连续跟班取样,检测尾砂浆、充填料浆浓度、灰砂比及充填体强度,系统评价了新型胶结材料胶结细尾砂充填质量,并与水泥充填质量对比分析,采用扫描电镜对二者的胶结机理进行了初步分析。结果表明,充填工业试验中尾砂浆、充填浓度实测值及监测值波动幅度较小,仪表监测值与实测值偏差较小,水泥与新型胶结材料充填浓度处于55.57%~57.61%之间;新型胶结材料显著提高细尾砂充填体强度,新型胶结材料充填浓度55.57%,砂灰比8.8,充填体养护7 d、28 d、60 d强度分别较砂灰比4.9,水泥充填体提高40.53%、118.09%、85.58%;充填浓度56.04%,砂灰比12.7,充填体养护7 d、28 d、60 d强度分别较砂灰比8.8,水泥充填体提高142.11%、110.29%、114.19%;扫描电镜显示新型胶结材料充填体内部主要为针棒状钙矾石等水化产物,整体结构密实,对应水泥充填体内部主要为毛刺状水化硅酸钙凝胶,结构疏松。

       

      Abstract: The new binder has significant advantages in solving the problems of long setting time of filling slurry and poor performance of backfill. In this paper, the filling quality of cemented fine tailings with new binder is systematically evaluated by continuous shift sampling at the filling station to detect the concentration of tailing mortar, filling slurry, cement sand ratio and strength of the backfill, and compared with the cement filling quality. Finally, the cementation mechanism of the two materials is preliminarily analyzed by scanning electron microscope. The results show that the fluctuation range of measured and monitored values of tailing mortar and filling concentration in the filling industrial test is small, the deviation between the instrument monitoring value and the measured value is small, and the filling concentration of cement and new binder is between 55.57% and 57.61%; The new cemented material can significantly improve the strength of fine tailings backfill. The filling concentration of the new cemented material is 55.57%, and the sand cement ratio is 8.8. The strength of the backfill after 7 days, 28 days and 60 days of curing is 4.9 higher than that of the sand cement ratio, and the cement backfill is increased by 40.53%, 118.09% and 85.58%. The results show that the filling concentration is 56.04%, the sand cement ratio is 12.7, and the strength of the backfill cured for 7 days, 28 days, and 60 days is 8.8 higher than that of the sand cement ratio, respectively. The cement backfill increases by 142.11%, 110.29%, and 114.19%. Scanning electron microscope shows that the new cemented material backfill is mainly composed of needle like ettringite and other hydration products, and the overall structure is dense. The corresponding cement backfill is mainly composed of burr like hydrated calcium silicate gel, with loose structure.

       

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