地浸铀矿山集配液泵健康监测系统的研究与应用

    Research and application of health monitoring system for liquid distribution pump in in-situ leaching uranium mine

    • 摘要: 本文围绕地浸铀矿山集配液泵的健康监测展开研究,提出一种以数字孪生为基础配合故障预测与设备健康智能维护云(iPHM)的应用方法,以诊断预警的方式提高集配液泵的健康管理水平。通过数据互联实现物理实体、数字孪生模型、数字孪生数据和服务的融通,完成对泵体的实时监测、故障预测和健康管理。对孪生模型数据分析中的振动、包络切片谱的轴承故障特征提取分析,验证包络切片谱在轴承故障特征提取中的有效性与优越性,为泵体的数字孪生模型分析提供理论依据。另外,还对数字孪生作为虚实融合的使能技术在仿真、控制、预测、优化等方面的应用服务需求,以及其连接与交互的内涵和关键技术探索。该研究旨在提高地浸铀矿山集配液泵的整体运行效率、维修经济性和安全性,为数字孪生技术在矿业领域的实际应用提供有益借鉴。

       

      Abstract: This paper focuses on the health monitoring of the liquid distribution pump in in-situ leaching uranium mines. An application method of fault prediction and equipment health intelligent maintenance cloud (iPHM) based on digital twin is proposed to improve the health management level of liquid distribution pump by means of diagnosis and early warning. Through data interconnection, the integration of physical entities, digital twin models, digital twin data and services is realized, and real-time monitoring, fault prediction and health management of the pump body are completed. The vibration in the twin model data analysis and the bearing fault feature extraction analysis of the envelope slice spectrum is analyzed to verify the effectiveness and superiority of the envelope slice spectrum in the bearing fault feature extraction. It provides a theoretical basis for the digital twin model analysis of the pump. In addition, the application service requirements of digital twin as an enabling technology of virtual and real integration in simulation, control, prediction, optimization and other aspects, as well as the connotation and key technology exploration of its connection and interaction are also explored. The purpose of this study is to improve the overall operation efficiency, maintenance economy and safety of the liquid distribution pump in in-situ leaching uranium mines, and to provide a useful reference for the practical application of digital twin technology in the mining field.

       

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