某锂辉石矿重介质分选-浮选联合工艺试验研究

    Experimental study on the combined heavy medium-flotation process of a spodumene mine

    • 摘要: 某锂矿Li2O 品位为1.56%,主要目的矿物为锂辉石,且大部分呈中粗粒产出,主要分布在+0.5 mm粒级。由于该矿可用于建设尾矿库的场地受限,大部分尾矿需要堆存;且当地电力供应不足,无法大规模磨矿,制约了该矿的开发利用。本文针对该锂辉石矿,首先进行了重介质分选试验;然后将重介质分选筛分的−0.6 mm粒级合并作为浮选给矿,进行系统的浮选试验。采用“重介质分选-浮选”联合工艺,可获得含Li2O 5.29%、回收率48.03%的重介质精矿;含Li2O 6.21%、回收率26.90%的浮选精矿;两个精矿合并后总精矿含Li2O 5.59%,总回收率74.93%。该工艺通过重介质预选实现了粗粒级锂辉石的预先回收,直接产出锂辉石精矿;粗粒级条件下抛掉产率58.12%的尾矿,大大节省破碎成本和磨矿成本;通过重-浮联合工艺,实现了锂的经济回收,为开发利用该锂矿资源提供了技术保障。

       

      Abstract: The lithium ore under investigation assays 1.56% Li2O, with spodumene identified as the predominant target mineral. The spodumene mineralization occurs primarily in medium to coarse grains, with the majority of particles distributed around the 0.5 mm size fraction. Constraints related to tailings management, including limited available area for tailings storage facilities, necessitate the disposal of a significant portion of process residues. Furthermore, insufficient local power infrastructure restricts the feasibility of large-scale comminution operations, thereby impeding the overall development and utilization of the deposit. In this study, heavy medium separation tests are initially conducted on the spodumene ore. The −0.6 mm fraction derived from HMS and screening operations is subsequently employed as feed material for flotation tests. A systematic flotation investigation is carried out on this fraction. Utilizing a combined “heavy medium separation-flotation” flowsheet, a heavy medium concentrate assaying 5.29% Li2O with a recovery of 48.03% is obtained. The flotation concentrate graded 6.21% Li2O at a recovery of 26.90%. The combined concentrate yielded a cumulative grade of 5.59% Li2O and an overall lithium recovery of 74.93%. This process enables preliminary recovery of coarse-grained spodumene through dense media pre-concentration, generating a final spodumene concentrate product directly. A significant portion of feed material (58.12% by weight) is rejected as coarse tailings, resulting in substantial reductions in crushing and grinding energy consumption. The integration of heavy medium and flotation separation units demonstrates economic viability for lithium extraction, thereby providing critical technical support for the exploitation of lithium resources.

       

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