基于孪生LSTM重构的矿山机械设备预知性维护系统

    Predictive maintenance system for mining machinery equipment based on Siamese LSTM reconstruction

    • 摘要: 矿山机械设备的可靠运行是保障生产安全和经济效益的关键。针对矿山环境下设备异常数据稀缺而正常运行数据丰富的特点,本文设计并实现了一种基于孪生LSTM重构的预知性维护系统。该系统通过构建正常和异常两类样本间的数据对,训练孪生LSTM网络学习设备正常运行模式,并基于重构误差实现异常检测。系统采用弱监督学习策略,有效降低了数据标注成本;设计了自适应阈值调整机制,提高了异常检测的准确性。在某大型选矿厂的应用验证中,系统故障检测准确率达到92.8%,召回率达到91.7%,有效减少了设备非计划停机时间,验证了系统的有效性和实用性。

       

      Abstract: The reliable operation of mining machinery equipment is crucial for ensuring production safety and economic efficiency. Addressing the characteristics of scarce abnormal data and abundant normal operation data in mining environments, this paper designs and implements a predictive maintenance system based on Siamese LSTM reconstruction. The system constructs data pairs between normal and abnormal samples to train a Siamese LSTM network that learns the normal operation patterns of equipment and achieves anomaly detection based on reconstruction errors. The system adopts a weakly supervised learning strategy to effectively reduce data annotation costs and designs an adaptive threshold adjustment mechanism to improve the accuracy of anomaly detection. In the application validation at a large-scale concentrator, the system achieves a fault detection accuracy of 92.8% and a recall rate of 91.7%, effectively reducing unplanned equipment downtime and validating the effectiveness and practicality of the system.

       

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