基于EDEM的掘进机星轮最优工作参数仿真研究

    Simulation study of optimal working parameters of star wheel of roadheader based on EDEM

    • 摘要: 为研究掘进机星轮最优工作参数,利用EDEM软件对EBZ260H号掘进机进行动态仿真模拟,分析星轮转速与齿数对掘进机运煤量和星轮载荷的影响。结果表明:同转速下齿数增加对运煤量的提升率范围为1.48%,18.84%,同齿数下转速增加对运煤量的提升率范围为0.16%,15.27%;同转速下随着星轮齿数的增加,左星轮、右星轮的载荷均值也随之增长,载荷波动系数也呈增加趋势;而同齿数下随着星轮转速提高,左星轮、右星轮的载荷均值与波动系数并未呈明显增长趋势。由此可知,齿数对运煤量和星轮载荷的影响均大于转速的影响。综合考虑后,确定星轮最优工作参数为:齿数3、转速30 rpm。通过对比实验得到实验值与仿真值误差在2.93%~3.64%之间,可以认定仿真模型存在一定可行性,为后续星轮相关研究提供参考。

       

      Abstract: In order to study the optimal working parameters of the star wheel of the roadheader, dynamic simulation of the roadheader EBZ260H is carried out by using EDEM software to analyze the influence of the star wheel rotational speed and the number of teeth on coal transportation volume by the roadheader and the load of the star wheel. The results show that: with the same rotational speed, the increase in the number of teeth on the increase rate of coal transportation volume ranges from 1.48%, 18.84%, and with the same number of teeth on the increase rate of rotational speed on the increase rate of coal transportation volume ranges from 0.16%, 15.27%; with the same rotational speed, as the number of teeth of the star wheel increases, the average value of the left and right star wheel load is also higher, and the coefficient of load fluctuation also shows a tendency to increase; and with the increase in the number of teeth with the increase in star wheel rotational speed, the average value of the left and right star wheel load is also higher, and the load fluctuation coefficient shows a tendency to increase. However, with the increase of the rotational speed of the star wheel at the same number of teeth, the average value of the load and the fluctuation coefficient of the left and right star wheels do not show a significant increase. It can be seen that the impact of the number of teeth on coal transportation volume and star wheel load are greater than the impact of speed. After comprehensive consideration, the optimal working parameters of the star wheel are determined as follows: number of teeth 3, rotational speed 30 rpm, and the error between the experimental value and the simulation value is between 2.93% and 3.64%, which makes it possible to determine that there is a certain degree of feasibility of the simulation model, and provides a reference for the subsequent research related to the star wheel.

       

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