小波同步挤压变换深度学习模型在钻机齿轮箱故障诊断中的应用

    Application of a deep learning model based on wavelet synchrosqueezing transform for fault diagnosis in drilling rig gearbox

    • 摘要: 齿轮箱是钻机传动系统中的关键部件,其运行状态直接影响设备作业效率与安全性。针对齿轮箱振动信号非平稳、特征提取困难及小样本条件下识别精度不足等问题,提出一种基于小波同步挤压变换(Wavelet Synchrosqueezing Transform,WSST)和CNN-BKA-LSSVM的智能故障诊断方法。首先,利用WSST对原始振动信号进行时频分析,增强故障特征的可分性;然后,采用卷积神经网络(Convolutional Neural Network,CNN)自动提取时频图中的深层特征;最后,利用黑翅鸢优化算法(BKA)对最小二乘支持向量机(Least Squares Support Vector Machine,LSSVM)的关键参数进行寻优,实现故障分类。以ZDY1800G型全液压坑道钻机齿轮箱为对象开展实验,故障类型包括健康、断齿、缺齿、齿根裂纹和表面磨损。研究结果表明,所提模型在测试集上的分类准确率达到99.5%,在小样本条件下仍表现出较好的稳定性与泛化能力,优于CNN-LSTM-Attention和VMD-CNN-BiLSTM等对比模型。该研究结果可为钻机及其他煤矿机械齿轮箱故障诊断提供参考。

       

      Abstract: The gearbox is a key component of the drilling rig transmission system, and its operating condition directly affects the efficiency and safety of equipment operation. To address the problems of non-stationary vibration signals, difficulty in feature extraction, and insufficient recognition accuracy under small-sample conditions, an intelligent fault diagnosis method based on the wavelet synchrosqueezing transform(WSST) and CNN-BKA-LSSVM is proposed. First, WSST is used to perform time-frequency analysis on the original vibration signals, thereby enhancing the separability of fault features. Then, a convolutional neural network(CNN) is employed to automatically extract deep features from the time-frequency images. Finally, the black-winged kite algorithm(BKA) is adopted to optimize the key parameters of the least squares support vector machine(LSSVM) for fault classification. Experiments are carried out on the gearbox of a ZDY1800G fully hydraulic tunnel drilling rig, with fault types including healthy condition, broken tooth, missing tooth, tooth root crack, and surface wear. The results show that the proposed model achieves a classification accuracy of 99.5% on the test set and maintains good stability and generalization ability under small-sample conditions, outperforming comparison models such as CNN-LSTM-Attention and VMD-CNN-BiLSTM. The findings can provide a useful reference for fault diagnosis of drilling rig gearboxes and other coal mine machinery.

       

    /

    返回文章
    返回