锥形溢流管旋流器分离性能研究
Study on separation performance of a hydrocyclone with conical overflow pipe
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摘要: 针对旋流器运行过程中易产生短路流导致溢流跑粗的问题,提出一种锥形溢流管旋流器,并进行了数值模拟和试验研究。模拟结果表明,锥形溢流管对短路流具有导向作用,使其远离溢流口并直接进入外旋流参与分离过程,从而提高分离效率。试验结果表明,与传统圆柱溢流管相比,锥形溢流管旋流器的底流产率升高,-38μm颗粒的分级质效率从34.23%提高到43.02%,分级量效率从35.17%提高到44.19%。并且随溢流管外壁锥角的减小,溢流浓度降低,底流浓度升高,底流产率增大,-75μm颗粒分级质效率和量效率都有所提高。Abstract: In order to decrease the coarse particles in the overflow caused by the short circuit flow during the operation of a hydrocyclone,we designed a kind of hydrocyclone with conical overflow pipe,then the numerical simulation and experimental study were carried out.The simulated results show that the conical overflow pipe plays a guiding role for the short circuit flow,which can be deviated from the overflow port and enters the outer swirl to participate in the separation process directly,therefore the separation efficiency can be improved.The experimental results demonstrate that,compared with the cylindrical overflow pipe,the hydrocyclone with conical overflow pipe possesses higher bottom productive rate.The classification efficiency of -38 μm particles increases from 34.23% to 43.02% by quality and from 35.17% to 44.19% by quantity.With the decrease of the cone angle of the conical overflow pipe,the overflow concentration decreases,the underflow concentration and the productive rate increase,the classification efficiency of the -75 μm particles increases accordingly
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