梁奇敏, 李剑, 聂臻, 游子卫. 基于扭矩的安全钻进控制[J]. 中国矿业, 2019, 28(5): 53-56,76. DOI: 10.12075/j.issn.1004-4051.2019.05.028
    引用本文: 梁奇敏, 李剑, 聂臻, 游子卫. 基于扭矩的安全钻进控制[J]. 中国矿业, 2019, 28(5): 53-56,76. DOI: 10.12075/j.issn.1004-4051.2019.05.028
    LIANG Qimin, LI Jian, NIE Zhen, YOU Ziwei. Safety drilling control study based on the torque calculation[J]. CHINA MINING MAGAZINE, 2019, 28(5): 53-56,76. DOI: 10.12075/j.issn.1004-4051.2019.05.028
    Citation: LIANG Qimin, LI Jian, NIE Zhen, YOU Ziwei. Safety drilling control study based on the torque calculation[J]. CHINA MINING MAGAZINE, 2019, 28(5): 53-56,76. DOI: 10.12075/j.issn.1004-4051.2019.05.028

    基于扭矩的安全钻进控制

    Safety drilling control study based on the torque calculation

    • 摘要: 扭矩是钻进过程中的一个重要参数,扭矩太小时破岩效率低而影响机械钻速,扭矩太大又可能会引发钻具事故,因此需要针对不同的钻具组合,探讨井口处钻柱及钻头扭矩计算方法。本文针对提供扭矩的顶驱或者电动钻机,阐述了钻柱井口扭矩值的计算。根据底部钻具组合中是否带螺杆钻具,提出了钻头处扭矩的计算方法。研究结果得出,在电机电压和负载电阻一定的条件下,井口钻柱的扭矩随其转速变化,一旦转速确定,则扭矩就确定。如果底部钻具组合中不带螺杆,则整个钻柱的扭矩值从井口到钻头向下逐渐递减;如果底部钻具组合中带有螺杆,则钻头扭矩就是此压力降下螺杆的输出扭矩值。螺杆的输出扭矩值与其负载压力降大小成正比,钻井液排量一定的情况下,一旦螺杆的负载压力降确定,其输出扭矩值确定。只要井口与钻头处扭矩差值不超过整个钻柱任意一处的抗扭强度,钻柱就不会发生因扭矩导致的事故。研究结果表明,本文提出的方法为科学选择顶驱或转盘转速及电机功率,合理匹配钻头和螺杆钻具等方面提供了理论指导。

       

      Abstract: Torque is an important parameter during the drilling process, and the rock breaking rate is slow when weak torque that affects the rate of penetration, while high torque would result to drill string accident.The calculation methods for both torque values of various drill string on the surface and bit need to be summarized.For top drive system or rotary table of electric drive rigs, torque calculation of the surface drill string which is offered.For the bottom hole assembly with and without mud motor, the calculation methods of torque on the bit is proposed.The research results show that, under the condition of the certain voltage of electric motor and load resistance, the rotary speed has a corresponding torque of the surface drill string.If the bottom hole assembles without mud motor, the torque will decrease along the whole string from the surface to the bit.As to the bottom hole assembles with mud motor, the torque on the bit is the output torque of the mud motor under this load pressure drop.The output of mud motor will increase as long as this raised pressure drop value within the designed scope of the mud motor; the bit torque will be the output torque value of mud motor under the pressure drop once it is determined.Only if the value difference of torque on the surface and at the bit is no more than the torsional strength of any position of the drill string, the drill string twisted off accident won't happen down hole.The research results show that the proposed idea provides the theoretical guidance for choosing the rotary speed of the top drive system, or rotary table scientifically and matching drill bit and mud motor reasonably.

       

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