基于CFD法的螺旋溜槽内二次环流分布特性研究

    Study on distribution characteristics of secondary circulation in spirals based on CFD

    • 摘要: 螺旋溜槽内的二次环流是固体颗粒分带进而实现分选的关键流场,深入研究二次环流分布特性有助于揭示其分选作用机制。本文采用CFD法考察了不同数值条件对螺旋溜槽内横向流速分布的影响,确定适于螺旋溜槽中水流特性的计算方法,进而查明二次环流在螺旋溜槽内的空间分布特性。结果表明,当采用RNG k-ε湍流模型、网格划分数量为522 410、底壁网格尺寸设为2 mm时,CFD模拟结果更稳定,与横向流速理论分布特性也更加吻合;随过流圈数增多和主流速度增大,流体的离心惯性力加强,二次环流由此形成并渐趋稳定,同时横向流速分界点(内外流速转向点)位置下移,上下流层分流比例改变,上部流体沿水深分布特性亦愈加稳定;二次环流形成后,随着流体质点位置外移,横向流速分界点位置亦下移,二次环流轮廓呈现内薄外厚形态,表面流体质点的最大向外速度和下部流体的最大向内速度均出现在螺旋溜槽外缘端点以内10 mm左右。研究结果可为进一步研究螺旋溜槽内颗粒运动和分选行为提供参考。

       

      Abstract: Secondary circulation in the spirals is a key flow feature that promotes the formation of the various mineral belts and then realizes the particles separation.Therefore, an in-depth study of the distribution characteristics of the secondary circulation is beneficial to reveal its separation mechanism.In this paper, the influence of different numerical conditions on the radial velocity distribution in the spirals is investigated base the CFD method in order to determine a suitable calculation method for water flow characteristics in the spirals.Furthermore, the spatial distribution characteristics of the secondary circulation in the spirals are investigated.The results show that the more stable CFD simulation results are more accordant to the theoretical distribution characteristics of radial velocity can be obtained by the turbulence model of RNG k-ε, the mesh number of 522 410 and bottom mesh size of 2 mm.With the increase of turns as well as the primary velocity, the centrifugal inertial force on the fluid is strengthened, and the secondary circulation starts to form and stabilizes gradually.Meanwhile, the depth position of the critical point of radial velocity moves downward, where the direction of the flow velocity achieves transition and the radial velocity is zero.The flow ratio of the upper flow and the lower flow is changed, and the distribution characteristics of the upper fluid along the water depth become more stable.After the formation of the secondary circulation in spirals, the depth position of the radial velocity critical point gradually moves down with the fluid particle moving outward, and the pattern of the secondary circulation profile along the groove surface is thin inside and thick outside.The maximum outward velocity of the surface fluid and the maximum inward velocity of lower fluid both appears at the position approximately 10 mm from the endpoint of the outer edge of the spirals.The research results can provide the references for the further study of solid particles motion and separation behaviors in the flow field of spirals.

       

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