刘杰,周宽达,王洪杰,等. 刚果(金)SCM矿区低品位高氧化率铜钴矿浮磁联合选冶试验研究[J]. 中国矿业,2024,33(2):228-235. DOI: 10.12075/j.issn.1004-4051.20230358
    引用本文: 刘杰,周宽达,王洪杰,等. 刚果(金)SCM矿区低品位高氧化率铜钴矿浮磁联合选冶试验研究[J]. 中国矿业,2024,33(2):228-235. DOI: 10.12075/j.issn.1004-4051.20230358
    LIU Jie,ZHOU Kuanda,WANG Hongjie,et al. Study on flotation and magnetic separation metallurgical experimental of low grade high oxidation copper-cobalt ore in SCM Mine Area, DRC[J]. China Mining Magazine,2024,33(2):228-235. DOI: 10.12075/j.issn.1004-4051.20230358
    Citation: LIU Jie,ZHOU Kuanda,WANG Hongjie,et al. Study on flotation and magnetic separation metallurgical experimental of low grade high oxidation copper-cobalt ore in SCM Mine Area, DRC[J]. China Mining Magazine,2024,33(2):228-235. DOI: 10.12075/j.issn.1004-4051.20230358

    刚果(金)SCM矿区低品位高氧化率铜钴矿浮磁联合选冶试验研究

    Study on flotation and magnetic separation metallurgical experimental of low grade high oxidation copper-cobalt ore in SCM Mine Area, DRC

    • 摘要: 刚果(金)SCM矿区低品位铜钴矿样中,铜以自由氧化铜、结合氧化铜为主,并含少量次生硫化铜,原生硫化铜甚微;钴主要以水钴矿、菱钴矿、钴白云石等氧化钴的形式存在,铜矿物、钴矿物赋存状态复杂,回收难度大。根据矿石性质和实际生产需求,试验采用“预先浮选硫化矿-硫化浮选氧化矿-磁选-浸出”的原则流程,考察了硫化剂种类、铜钴矿浮选作业药剂制度和磁场强度等因素对铜钴分选指标的影响,考察了常规浸出条件下铜钴的浸出效果。研究结果表明:采用Na2S作为氧化铜钴的硫化剂、丁基黄药为捕收剂、硫化时间4 min时,可实现自然矿浆环境中氧化铜钴的选择性分选;以磁场强度1.1 T、磁场流速1.0 cm/s、磁脉动频率16 Hz为磁选条件,磁选氧化铜钴矿硫化浮选的尾矿,可获得良好的铜钴矿磁选效果。针对含铜1.68%、含钴0.165%、氧化率94.05%的原矿,铜钴矿分选作业采用四段氧化铜浮选、三段氧化钴浮选和两段磁选的开路试验,获得了产率20.99%、铜品位6.67%、铜回收率79.91%、钴品位0.396%、钴回收率51.70%的氧化铜钴粗精矿。对开路试验获得氧化铜钴粗精矿进行硫酸浸出,用98%硫酸调节浸出矿浆酸度,在液固比5∶1、浸出时间4 h、搅拌速度200 r/min、浸出终点pH值约1.5的条件下,铜的浸出率为97.96%,钴的浸出率为91.08%,吨铜净酸为0.96 t/t。本文的研究结果可为同类型矿石的选冶处理提供一定的技术参考。

       

      Abstract: In a low grade copper-cobalt ore in SCM Mine Area, DRC, the copper mainly exists in the form of free copper oxide and combined copper oxide, along with a small amount of secondary copper sulfide and little primary copper sulfide; the cobalt is mainly in the form of cobalt oxide such as heterogenite, spherocobaltite, cobalt dolomite, etc. The copper and cobalt ores are in a complex state and difficult to recover. According to the nature of the ore and actual production requirements, the process featured by “pre-flotation of sulfide ore-sulphidizing flotation of oxide ore-magnetic separation-leaching” is adopted to investigate the influence of the type of sulfurizing agent, the chemical system and magnetic field strength of flotation on the separation index of copper and cobalt, as well as the leaching effect of copper and cobalt under the conventional leaching conditions. The results show the selective separation of copper-cobalt oxide ore can be achieved in natural pulp when sodium sulfide is used as sulfurizing agent, butyl xanthate as collector, and vulcanization time of 4 min; when the magnetic field strength is of 1.1 T, flow rate of 1.0 cm/s and pulsation frequency of 16 Hz to operate magnetic separation of the tailings of copper-cobalt oxide ore after sulphidizing flotation, good magnetic separation effect of copper and cobalt can be obtained. For the raw ore containing 1.68% copper and 0.165% cobalt, with an oxidation rate of 94.05%, the open circuit test is applied with four phases of copper oxide flotation, three phases of cobalt oxide flotation and two phases of magnetic separation in selective operation and is obtained copper-cobalt oxide crude concentrate with yield of 20.99%, copper grade of 6.67% and recovery rate of 79.91%, cobalt grade of 0.396% and recovery rate of 51.70%. Copper-cobalt oxide crude concentrate is leached with sulfuric acid at 98% concentration to adjust the acidity of the leaching slurry. Under the conditions of liquid-solid ratio of 5∶1, leaching time of 4 h, stirring speed of 200 r/min, and terminal pH value of about 1.5, the leaching rate of copper is 97.96% and that of cobalt is 91.08%, and the net acid consumption per ton of copper is 0.96 t acid/t copper. The results of this paper can provide a technical reference for the smelting treatment of the same type of ore.

       

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