石耀慧,史华伟,王永振,等. 基于机器视觉的矿用输送带纵向撕裂检测研究[J]. 中国矿业,2024,33(4):141-151. DOI: 10.12075/j.issn.1004-4051.20230608
    引用本文: 石耀慧,史华伟,王永振,等. 基于机器视觉的矿用输送带纵向撕裂检测研究[J]. 中国矿业,2024,33(4):141-151. DOI: 10.12075/j.issn.1004-4051.20230608
    SHI Yaohui,SHI Huawei,WANG Yongzhen,et al. Research on longitudinal tear detection of mining conveyor belt based on machine vision[J]. China Mining Magazine,2024,33(4):141-151. DOI: 10.12075/j.issn.1004-4051.20230608
    Citation: SHI Yaohui,SHI Huawei,WANG Yongzhen,et al. Research on longitudinal tear detection of mining conveyor belt based on machine vision[J]. China Mining Magazine,2024,33(4):141-151. DOI: 10.12075/j.issn.1004-4051.20230608

    基于机器视觉的矿用输送带纵向撕裂检测研究

    Research on longitudinal tear detection of mining conveyor belt based on machine vision

    • 摘要: 在煤矿运输系统中,输送带经常受到煤流中片岩、矸石、锚杆等尖锐的硬杂质冲击,易发生纵向撕裂。输送带一旦发生纵向撕裂,若未及时发现并停机将会导致极大的经济损失,甚至造成人员伤亡。针对目前输送带纵向撕裂视觉检测存在的检测准确率低、智能化程度低等问题,本文研发了一套基于视觉的矿用输送带纵向撕裂检测系统。首先,基于煤矿井下实际工况,设计多线激光发射器和工业摄像仪的布置方案,突出显著化了纵向撕裂特征,并提高了纵向撕裂检测的准确率,通过实验确定了最佳布置方案;其次,提出了分段线性变换与CLAHE结合的图像增强算法,提高了采集图像的质量;再次,利用基于SIFT特征提取的图像拼接算法和帽子函数加权平均融合算法,获得了高质量且完整的输送带下表面线激光图像;从次,提出一种基于改进Otsu阈值分割算法的多线激光中心线提取算法,通过实验对比,证明了该算法提取的中心线能够精准地反映激光线条线性特征;最后,提出了一种基于形态学的矿用输送带纵向撕裂特征提取与检测算法,利用连通域的数目判断输送带是否发生纵向撕裂。为了验证算法的优越性,搭建了矿用输送带纵向撕裂检测实验台,在无尘雾和模拟尘雾的实验室环境下进行了实验对比验证。实验结果表明,在无尘雾环境下,本文提出的方法准确率达到了98.6%;在尘雾环境下,准确率达到了97.9%,证明了该方法的先进性与实用性。

       

      Abstract: In the coal mine transportation system, the conveyor belt is often impacted by schist, gangue, bolt and other sharp hard impurities in the coal flow, and it is easy to tear lengthwise. Once the conveyor belt longitudinal tear, if not found in time and shut down will cause great economic losses, and even casualties. In view of the problems existing in the visual detection of longitudinal tearing of conveyor belt, such as low detection accuracy and low automation intelligence of industrial camera or line laser transmitter, a set of vision-based longitudinal tearing inspection system for mining conveyor belt is developed. Firstly, based on the harsh environment of coal mine, the layout scheme of multi-line laser emitter and industrial camera is designed, which highlights the characteristics of longitudinal tear and improves the accuracy of longitudinal tear detection. The optimal layout scheme is determined through experiments. Secondly, an image enhancement algorithm combining piecewise linear transformation and CLAHE is proposed to improve the quality of the collected image. Thirdly, the image stitching algorithm based on SIFT feature extraction and the hat function weighted average fusion algorithm are used to obtain high-quality and complete laser images of the lower surface line of the conveyor belt. Fourthly, this paper proposes a multi-line laser centerline extraction algorithm based on improved Otsu threshold segmentation algorithm, and through experimental comparison, it is proved that the centerline extracted by the algorithm can accurately reflect the linear characteristics of laser lines. Finally, a morphology-based longitudinal tear feature extraction and detection algorithm for mining conveyor belts is proposed, and the number of connected domains is used to determine whether longitudinal tearing occurs in the conveyor belt. In order to verify the superiority of the algorithm, a longitudinal tear detection test bench of mining conveyor belt is built, and experiments are compared and verified in a laboratory environment without dust fog and simulated dust fog. The experimental results show that the accuracy of the proposed method reaches 98.6% under dust-fog-free environment, and the accuracy of the method reaches 97.9% in the dust-fog environment, which proves the advanced effectiveness and practicality of the method.

       

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