俞宏军,王晓波,方昊,等. 振动破碎在中小型选矿厂超细碎的应用实践[J]. 中国矿业,2023,32(S2):214-218. DOI: 10.12075/j.issn.1004-4051.20230751
    引用本文: 俞宏军,王晓波,方昊,等. 振动破碎在中小型选矿厂超细碎的应用实践[J]. 中国矿业,2023,32(S2):214-218. DOI: 10.12075/j.issn.1004-4051.20230751
    YU Hongjun,WANG Xiaobo,FANG Hao,et al. Application practice of vibration crushing in the small and medium-sized concentrators[J]. China Mining Magazine,2023,32(S2):214-218. DOI: 10.12075/j.issn.1004-4051.20230751
    Citation: YU Hongjun,WANG Xiaobo,FANG Hao,et al. Application practice of vibration crushing in the small and medium-sized concentrators[J]. China Mining Magazine,2023,32(S2):214-218. DOI: 10.12075/j.issn.1004-4051.20230751

    振动破碎在中小型选矿厂超细碎的应用实践

    Application practice of vibration crushing in the small and medium-sized concentrators

    • 摘要: 对于中小型矿山选厂,传统的高压辊磨超细碎技术投资成本高,且规模化效应无法实现,流程长、能耗高、运维成本高;超细碎技术瓶颈影响了中小型选厂“多碎少磨”的技术优化。针对该问题,利用惯性圆锥破碎机作为细碎工艺关键设备,开路条件下可以直接将物料由80 mm粉碎至10 mm,破碎比大,实现开路产品中50%物料尺寸≤5 mm;对于钒钛磁铁矿,采用惯性圆锥破碎机超细碎闭路工艺,“三段闭路”可充分满足选矿超细碎的技术要求,粗粒级矿物充分解离,预选抛废指标提升20%~30%,综合破磨成本降低20%以上,大幅提升中小型选矿厂的经济指标。

       

      Abstract: For small and medium-sized mining concentrators, the traditional high-pressure roller grinding ultra-fine crushing technology has high investment costs, and the scale effect cannot be achieved, with long processes, high energy consumption, and high operation and maintenance costs; the bottleneck of ultra-fine crushing technology has affected the technological optimization of “more crushing and less grinding” in small and medium-sized concentrators. To address this issue, an inertial cone crusher is used as a key equipment in the fine crushing process. Under open circuit conditions, the material can be directly crushed from 80 mm to 10 mm, with a high crushing ratio, achieving 50% material size ≤5 mm in open circuit products; for vanadium titanium magnetite, the inertial cone crusher ultra-fine crushing closed circuit process is adopted, and the “three stage closed circuit” can fully meet the technical requirements of ore dressing ultra-fine crushing. Coarse grade minerals are fully dissociated, the pre selection waste index is increased by 20%-30%, and the comprehensive grinding cost is reduced by more than 20%, significantly improving the economic indicators of small and medium-sized ore dressing plants.

       

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